Mother Dairy Delhi "Mother Dairy" is the single largest brand of milk in Delhi, India as well as in Asia, marketing about 1.9 million litres of milk per day.Mother Dairy commands 40% market share in the organised sector in and around Delhi, primarily because of consistent quality and service what ever be the crisis-floods, transport strike, curfew etc. Mother Dairy, Patparganj, Delhi, is presently manufacturing & selling around 8.5 lakh litres of tonned milk through bulk vending shops. Mother Dairy, Delhi is an IS/ISO-9001:2000 and Hazard Analysis Critical Control Points (HACCP) and IS14001:1996 Envoirnment Management System (EMS) Certified organisation.Mother Dairy was the first industry in country to implement ISO-14031(Envoirnment Performance Evaluation) project. The comany's Quality Assurance Laboratory is ISO/IEC-17025:1999 certified by NABL (National Accreditation Board for Testing and Calibration Laboratory), Department of Science & Technology, India.This provides assurance to the consumer in respect of Quality and Safety of products manufactured and marketed by Mother Dairy. The National Dairy Development Board(NDDB) commissioned Mother Dairy in the first phase of Operation Flood in 1974. Considering the success of Dairy industry NDDB established Fruit & Vegetable Project in Delhi in 1988 with "SAFAL" as its umbrella brand. With a view to seperating the commercial activities from developmental activities, the NDDB merged Mother Dairy and the Fruit & Vegitable project into a wholly owened company named Mother Dairy Fruit & Vegetable Ltd (MDFVL) in April 2000. This becomes the holding company of Mother Dairy India Ltd (MDIL) a marketing company and Mother Dairy Foods Processing Ltd (MDFPL)- a processing company. MDFPL is a multi unit company, with units at various locations in India. Mother Dairy, Delhi is one of the units of MDFPL. The application for the award is being made for Mother Dairy, Delhi unit. The company is a highly trusted household name for its wide range of milk products like Milk, Flavoured Milk, Ice-Cream, Dahi, Lassi, Table Butter, Dairy Whitner, Ghee etc. Mother dairy has taken up the concept of Total Productive Maintenance(TPM) whole heartedly. The number of employees involved in KAIZENS and the no.of KAIZENS per employee are very encouraging. Mother Dairy is a member of CII-TPM Club and the KAIZENS done by Mother Dairy employees have been selected and presented in 2nd and 3rd National Kaizen Conferances held on 7-8 October, 2003 & 1-2 September, 2004 respectively. Our TPM efforts have resulted in increase in MTBF and decrease in MTTR.
Mother Dairy has received "Best Productivity Performance" award for three consecutive years starting from 1987-88 to 1989-90 and again from 1995-96 to 1997-1998 from National productivity Council and a commendation Certificate for Rajiv Gandhi National Quality Award.
Process Flow Chart:
RAW MILK RECEPTION
DEEP CHILLING Energy Consumption:
DESPATCH IN INSULATED ROAD TANKERS
There has been steady decrease in Electrical & Thermal consumption per equivalent lakh litres of milk due to implementation of various energy conservation improvements. DESCRIPTION UNIT Annual milk production Lakh litres Total electrical energy Lakh Kwh consumption /annum Specific energy consumptionKwh/Lakh Electrical Total Thermal(Fuel) consumption Mkcal /annum Specific energy consumptionThermal(Fuel) Mkcal/Lakh 2001-02 2657.2 102.85 3870.62 6160.46 2.32 2002-03 2525.8 98.25 3889.86 5653.63 2.24 2003-04 3073.3 117.28 3816.09 6650.13 2.16
ELECTRICITY Consumption (Kwh/Lakh) % reduction 2001-2002 -0.50 1.41 over
THERMAL(FUEL) % reduction Consumption (Mkcal/Lakh) 2001-2002 2.32 2.24 2.16 3.45 6.67 over
2001-02 2002-03 2003-04
3870.62 3889.86 3816.09
3900.00 3850.00 3800.00 3750.00 1 2 3 2003-04 2001-02 2002-03 MKcal/Lakh 2.40 2.30 2.20 2.10 2.00 Kwh/Lakh...