IEOR
8/14
Methods for
Manufacturing Improvement
IEOR 130
Prof. Robert C. Leachman
University of California at Berkeley
August, 2014
Semiconductor Manufacturing
8/14
IEOR 130
• Purpose of course: instill cross-disciplinary, industrial engineering perspective and skills in future engineers, managers or researchers for technologyintensive manufacturing
• Course prerequisites: calculus, linear algebra, statistics and probability. Physics recommended.
• Course assignments: ~ 9 homework exercises, midterm exam, final exam
• Course grade: Max { F, 0.67F + 0.33M}
Semiconductor Manufacturing
8/14
Instructors and readings
• Prof. Rob Leachman, 4127 Etcheverry Hall
– Office hours TuTh 11-12 (class days only) or by appt, leachman@berkeley.edu • GSI Long He, 4176 Etcheverry Hall
– Office hour W 9-11 or by appt, longhe@berkeley.edu
• Course web site: http://ieor.berkeley.edu/~ieor130
• Course outline, presentation slides, required readings, HW and HW solutions are all posted on the course web site
Semiconductor Manufacturing
8/14
Topics
What matters in high-tech manufacturing:
• Process control – We need a stable manufacturing process. We need to consistently make good product.
• Yield analysis – We need to identify root causes of quality losses and eliminate them.
• Equipment efficiency – We need to achieve good return on very expensive equipment assets. We need to understand capacity and plan investments wisely.
• On-time delivery – We need to promise delivery dates we can achieve, and we need to achieve them.
• Speed (AKA cycle time) – For competitive reasons and economic reasons, we need manufacturing to be fast.
Semiconductor Manufacturing
8/14
Technical Topics and Relationship to Other IEOR Courses
• Statistical Process Control (IEOR 165), Process
Controllability and Six Sigma Analysis
• Statistical Yield Analysis
• Maintenance Scheduling Under Uncertainty (Renewal models, IEOR 172)
•
Methods for
Manufacturing Improvement
IEOR 130
Prof. Robert C. Leachman
University of California at Berkeley
August, 2014
Semiconductor Manufacturing
8/14
IEOR 130
• Purpose of course: instill cross-disciplinary, industrial engineering perspective and skills in future engineers, managers or researchers for technologyintensive manufacturing
• Course prerequisites: calculus, linear algebra, statistics and probability. Physics recommended.
• Course assignments: ~ 9 homework exercises, midterm exam, final exam
• Course grade: Max { F, 0.67F + 0.33M}
Semiconductor Manufacturing
8/14
Instructors and readings
• Prof. Rob Leachman, 4127 Etcheverry Hall
– Office hours TuTh 11-12 (class days only) or by appt, leachman@berkeley.edu • GSI Long He, 4176 Etcheverry Hall
– Office hour W 9-11 or by appt, longhe@berkeley.edu
• Course web site: http://ieor.berkeley.edu/~ieor130
• Course outline, presentation slides, required readings, HW and HW solutions are all posted on the course web site
Semiconductor Manufacturing
8/14
Topics
What matters in high-tech manufacturing:
• Process control – We need a stable manufacturing process. We need to consistently make good product.
• Yield analysis – We need to identify root causes of quality losses and eliminate them.
• Equipment efficiency – We need to achieve good return on very expensive equipment assets. We need to understand capacity and plan investments wisely.
• On-time delivery – We need to promise delivery dates we can achieve, and we need to achieve them.
• Speed (AKA cycle time) – For competitive reasons and economic reasons, we need manufacturing to be fast.
Semiconductor Manufacturing
8/14
Technical Topics and Relationship to Other IEOR Courses
• Statistical Process Control (IEOR 165), Process
Controllability and Six Sigma Analysis
• Statistical Yield Analysis
• Maintenance Scheduling Under Uncertainty (Renewal models, IEOR 172)
•