Preview

Microstructural Dependence on Fracture Resistance in 7000 Series Aluminium Alloys.

Powerful Essays
Open Document
Open Document
2046 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Microstructural Dependence on Fracture Resistance in 7000 Series Aluminium Alloys.
ABSTRACT
The primary aim of this paper is to study the Microstructual influence on fracture resistance in 7000 seriers aluminium alloys. Fracture toughness is an indication of the resistance of a material to physical separation by a process of unstable macrocrack propagation. The microstructural features such as coarse particles of intermetallic (IM) phases, dispersoids, inter- and intragranular precipitates, precipitate-free zones , grain size and orientation are known to exert significant effects on fracture resistance.So this paper focusses on the above microstructural parameters which affect the fracture resistance and models explaining the relationship between these parameters and fracture resistance.

I. Introduction
In general 7000 aluminium alloys have a complex microstructure, which typically consists of coarse intermetallic (IM) particles with sizes in the range of 1 to 20 μm which break easily, intermediate Cr-, Mn- or Zr- rich dispersoids having 0.05- to 0.5- μm average size, relatively coarse quench-induced precipitates and fine strengthening precipitates being smaller than 0.02 μm that strengthen the matrix. The microstructural heterogenities mainly associated with the existence of differently sized second-phase particles plays very important role in triggering the fracture process and then in determining the fracture toughness level[1,8]. These heterogeneities can contribute both to the localisation of plastic flow, and to the initiation and propagation of failure. The toughness in aluminium alloys can be equated with the resistance to crack extension by the ductile or fibrous mode, and this involves the growth and linking-up of voids nucleated by the cracking or decohesion of second phase particles[3]. Consequently the important metallurgical factors are connected with : 1) the distribution of the particles that crack, 2) the resistance of the particles and their interfaces to cleavage and decohesion, 3) the local strain concentrations which

You May Also Find These Documents Helpful

  • Good Essays

    Lab 4 Memo

    • 521 Words
    • 3 Pages

    This lab was performed to fully comprehend the temperature dependency of the fracture toughness of the Aluminum and Steel. It was also executed to discover the ductile-brittle transition of each.…

    • 521 Words
    • 3 Pages
    Good Essays
  • Good Essays

    Langley Alloys Analysis

    • 721 Words
    • 3 Pages

    Alloys are extremely popular in various metal manufacturing industries. With a broad range of shapes and forms made from this reliable industrial product, alloys became known in the feedstock and fabrication industries. Forging, machining, spinning, assembly and casting are applied to produce these functional products.…

    • 721 Words
    • 3 Pages
    Good Essays
  • Good Essays

    Introduction: The objective of the lab was to determine the amount of energy absorbed by a material during fracture. Another goal of this lab was to learn how to use impact-testing equipment and procedures. The lab materials included a specimen, which consists of a bar of either 6061-T6 Aluminum or 2024 Aluminum having a notch that was machined and an apparatus made up of a pendulum to impact the notched specimen.…

    • 656 Words
    • 3 Pages
    Good Essays
  • Better Essays

    Steel 1045 Final Report

    • 1478 Words
    • 6 Pages

    The published values for the aluminium specimen are, Modulus of elasticity= 68.9GPa (ASM Incorporated n.d.), Yield Strength= 276MPA (ASM Incorporated n.d.), Tensile Strength= 310MPa (ASM Incorporated n.d.), Ductility based on elongation = 17% (ASM Incorporated n.d.). Published values on the ductility by reduction of area and the modulus of resilience could not be…

    • 1478 Words
    • 6 Pages
    Better Essays
  • Good Essays

    Although it can be argued that steel is one of the substitutes, aluminum has many advantages over steel: it is easier to shape and allowing more attractive packaging; it reduces the problems of flavouring and it reduces the transportation costs because of its lighter weight.…

    • 837 Words
    • 4 Pages
    Good Essays
  • Good Essays

    Brittle Failure

    • 1087 Words
    • 5 Pages

    Brittleness and ductility are manipulated to illustrate the deformation behaviors when rocks are experience certain stress. A rock is considered to be ductile if it consumes a high amount energy before fracturing. Brittle rocks are unable to accommodate high strain before fracturing, resulting in open microfractures after hydraulic fracturing. In other hand, the conventional reservoirs brittleness is mainly used to evaluate the drillability in drilling operations, sawability in rock cutting analysis , and mechanical winning of coal rocks (Jin et al., 2014). Brittleness is one of the significant rock parameters in shale reservoirs. It recognizes as key information to evaluate the capability of formation to create an effective fracture network that conducts the hydrocarbons to each borehole. Thus differentiating brittle from ductile rocks has been the key to unique success in shale gas reservoirs. In the lab scale, The Brittle failure is occurred when the ability of the rock to resist load decreases with increasing deformation. Brittle failure is induced with materials that undergo little to no permanent deformation before failure and depending on the test conditions which may occur suddenly and catastrophically.…

    • 1087 Words
    • 5 Pages
    Good Essays
  • Powerful Essays

    cold rolling brass

    • 1415 Words
    • 6 Pages

    To study the effects of cold working on the microstructure and mechanical properties of 70/30…

    • 1415 Words
    • 6 Pages
    Powerful Essays
  • Powerful Essays

    A Characterization of Cast Iron, 1045 Annealed and Cold-Rolled Steel, 2024-T4 Aluminum, PMMA, and PP through Tensile, Impact, and Fracture-Toughness Tests.…

    • 3265 Words
    • 14 Pages
    Powerful Essays
  • Good Essays

    Syllabus Spring 2013

    • 638 Words
    • 3 Pages

    Course Description: Important mechanical properties of materials engineering such as yield strength and fracture toughness experimentally…

    • 638 Words
    • 3 Pages
    Good Essays
  • Best Essays

    Fracture & Fatigue are the most common engineering concerns that limit the useful life of mechanical components. In fact, it was estimated that the occurrence or prevention of fatigue failures costs the US economy about 3% of its gross national product (R P Reed, J H Smith, B W Christ; 1983). The term ‘fatigue’ represents the permanent structural changes occurring in a material subjected to fluctuating stresses that builds up cracks in it and leads to its complete fracture after a sufficient number of fluctuations (ASTM E-1150; 1987). Fracture mechanics, meanwhile deals with the microscopic aspects of fracture and the failure of metals due to fracture. During the past 50 years, the subject has evolved a lot and it helped in understanding and predicting not only fracture failure but also crack growth processes such as fatigue. Fracture mechanics, combined with the conventional fatigue design modals now became an integral part of mechanical engineering design. In this report, an analysis is carried out on the cracks developed on an aircraft fuselage skin using Linear Elastic Fracture Mechanics (LEFM) assumptions. The cracks, emanating from each side of the circular rivet holes in the fuselage is assumed to be in a state of stress equivalent to a wide thin plate subjected to…

    • 4037 Words
    • 17 Pages
    Best Essays
  • Powerful Essays

    Aloha Flight 243

    • 1475 Words
    • 6 Pages

    crack growth in aluminum airframes. The airlines were not required to replace or even inspect…

    • 1475 Words
    • 6 Pages
    Powerful Essays
  • Powerful Essays

    Comparing a material's initial treatment and the microstructures that are formed from different processes, an engineer can accurately understand why certain treated materials of the same family can be stronger than another. In this experiment annealed and cold-worked specimens of AISI 1018 STEEL are used, along with a Hardness tester, a grinding and polishing process, and a micrograph to see the grain structure of the steel. After putting a specimen through a process using each piece of equipment, grain structures of differently treated materials can be compared. The Hardness Tester gives a value of the strength of a material and in this case the annealed steel was 48.6 HRB, untreated steel is usually around 73 HRB, and the cold rolled steel was 90.8 HRB, in the Rockwell scale. These strength values can then be used comparatively with each of the steel's microstructures. The grinding and polishing processes, along with a solution used to etch the surface of the steel, is then used to prepare the material for the micrograph. The steel was first prepared with four types of increasingly fine sandpaper and then polished with four types of increasingly fine polycrystalline diamond suspension fluid and paper. A 2% Nital solution is then used to etch the surface, or to make the grains of the steel more prominent. After this, a micrograph is used to see the grain structures of the differently treated steel and compare the different proportions of ferrite, pearlite, and others such as cementite. The grain structures for each steel varied on these proportions. The annealed steel was made up of 77% ferrite, which is innately soft and roughly 20% pearlite which is much harder. From simply visual interpretations, the cold rolled steel possessed a far higher content of pearlite, despite initial predications that the samples would contain similar…

    • 3255 Words
    • 14 Pages
    Powerful Essays
  • Good Essays

    Blade Runner

    • 15696 Words
    • 153 Pages

    Aluminium is very lightweight, yet strong and corrosion resistant Steel is used for bridges, tools and machinery, bolts, screws and nails, reinforcing inside concrete structures, engines, vehicle bodies, trains and their rails, ships, and “tin” cans. Its lightweight strength is perfect for aircraft construction.…

    • 15696 Words
    • 153 Pages
    Good Essays
  • Better Essays

    The test has following objectives, to check the hardenability of different metals, the effect of carbon on the material’s hardenability and the comparison of the link between the microstructure and the cooling rate [1].…

    • 928 Words
    • 4 Pages
    Better Essays
  • Good Essays

    Titanium and its alloys are used extensively in aerospace,biomedical industries and in other industrial applications. However, titanium ingots are expensive to produce and fabricate. Another problem is connected with segregation in highly alloyed titanium materials. The high cooling rate that PM technology makes possible ensures signifi cantly greater amounts of alloying elements remain in the solid solution compared with ingot metallurgy and thus can substantially infl uence material phase composition and properties. At the same time, PM processing permits articles close to their final shape and thus reduces material loss and accordingly lowers the production cost.…

    • 1571 Words
    • 7 Pages
    Good Essays