Armada Johnson Control Analysis

The picture 24 and 25 above showing the evidence of schedule batching given by planner in PT. Armada Johnson Control. In the picture 24, the lot in the list showing 3 Lot model Suzuki (@48 sett). This shows that the order picking on batching happen due to brand zoning for the picking process. The layout and zoning helps the order picking process within batching for efficient time consuming.
The picture 25 is the evidence of supply material to the production. Part in setting based on LC or transfer slip & as the amount of the lot size mention in batching list in order to checking material from inventory storage in production. And lastly, giving signature to approve the part that has been supplied is necessary in batching list to approve the
The blue line showing the actual counting results from warehouse at PT. Armada Johnson Control. And the red line showing the target minimum from inventory system. According to logistic assistant manager at PT. Armada Johnson Control the target stock accuracy, 96% is the target that determined by management. Global Johnson Control Inc. using 95% stock accuracy target, but the amount of PT. Armada Johnson Control using (96%) because of the performance until now never touch below 96% so that PT. Armada Johnson Control put the criteria higher than the standard, in order to keep the achievement of the stock accuracy
Armada Johnson Control is measure by amount of mistake supply that found in production and target maximum case error. The mistake knowns as case error, at PT. Armada Johnson Control case error is calculated as 1 if the error is found until the production process or customer hand. The data in figure 20 below showing the performance of wrong part supply 2012 at PT. Armada Johnson Control.

The process of warehouse in PT. Armada Johnson Control is from pickers, than clarify by the feeder, and then line production, and lastly process production. Until that point error will not be recorded as case error. But after process production until costumer hand still found an error of supply materials, this is when it became case error. Data in figure 20 of wrong part supply 2012, showing that the supply of materials to production never happen. The number stays sustain at number 0, which means no error case.

According to logistic assistant manager at PT. Armada Johnson Control the amount of error per case is measured by each part that error on shipment not the amount of the part. Figure 21 showing the number of the case error that appeared in warehouse process supply to production. The error actually happens frequently in supplying materials to production, however this frequent error fortunately not fatal, as fatal errors may cause loss in production