Manual Transmission

Topics: Gear, Gear ratio, Gears Pages: 106 (25215 words) Published: April 24, 2013
Fuller® Heavy Duty Transmissions

More time on the road®

Service Manual
Fuller Heavy Duty Transmissions
TRSM0430

July 2010
RT-8608L RTF-8608L RTO-11608LL RTO-14608LL RTOF-11608LL RTOF-14608LL RTX-11608LL RTX-11609A RTX-11609B RTX-11609P RTX-11609R RTX-12609A RTX-12609B RTX-12609P RTX-12609R RTX-13609A RTX-13609B RTX-13609P RTX-13609R RTX-14608LL RTX-14609A RTX-14609B RTX-14609P RTX-14609R RTXF-11608LL RTXF-11609A RTXF-11609B RTXF-11609P RTXF-11609R RTXF-12609A RTXF-12609B RTXF-12609P RTXF-12609R RTXF-13609A RTXF-13609B RTXF-13609P RTXF-13609R RTXF-14608LL RTXF-14609A RTXF-14609B RTXF-14609P RTXF-14609R

TABLE OF CONTENTS
FOREWORD MODEL LUBRICATION ................................................................... AND SPECIFICATIONS ...................................... .................................................................. DESIGNATIONS

OPERATION 8-SPEED "LL" MODELS . . . . . . . . . . . . . . 9-SPEED AND 8608L MODEL ................................................. 13-SPEED MODELS .......................................................... POWER FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TORQUE RECOMMENDATIONS ........................................... TOOL REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PREVENTIVE MAINTENANCE ............................................ . . . . . . . . . . . . . . . . ..... ..... ..... .....

PRECAUTIONS DISASSEMBLY ............................................................. INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHANGING INPUT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIR SYSTEM RANGE SHIFT SYSTEM: ALLMODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEEP REDUCTION AIR SYSTEM: 8-SPEED "LL" MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . SPLlTTER SHlFT AIR SYSTEM: 13-SPEED MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AIR SYSTEM SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DISASSEMBLY AND REASSEMBLY-SHIFTING CONTROLS AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEAR SHIFT LEVER HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIFT BAR HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVALDCOMPANION FLANGE, AUXILIARY SECTION AND CLUTCH HOUSING . . . . . . . . . . DISASSEMBLYDAUXILIARY SECTION (8-SPEED "LL" M O D E L S ). . . . . . . . . . . . . . . . . . . . REASSEMBLY-AUXILIARY SECTION (8-SPEED "LL" MODELS . . . . . . . . . . . . . . . . . . . . . DISASSEMBLYDAUXILIARY SECTION (9-SPEED MODELS AND 8608L) . . . . . . . . . . . . . . . REASSEMBLY-AUXILIARY SECTION (9-SPEED MODELS AND 8608L) . . . . . . . . . . . . . . . DISASSEMBLYDAUXILIARY SECTION (13-SPEED MODELS . . . . . . . . . . . . . . . . . . . . . . . . REASSEMBLY-AUXILIARY SECTION (13-SPEED MODELS ........................ DISASSEMBLY-FRONT SECTION ............................................ REASSEMBLY-FRONT SECTION ............................................ INSTALLATION-COMPANION FLANGE, AUXILIARY SECTION AND CLUTCH HOUSING INSTALLATION-SHIFTING CONTROLS SHIFT BAR HOUSING ASSEMBLY. . . . . . . . . . . . . GEAR SHIFT LEVER HOUSING ASSEMBLY . . . . . AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . ....
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