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Kristen's Cookie Company

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Kristen's Cookie Company
| Kristen’s Cookie Company | Sunset Team 4 |

A. Dobo, F. Montoya, L. Lie, A. Bustamante, M. Chitipiralla, E. Dzelzkalns
1/21/2013
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Process Chart

Figure 1: Kristen’s Cookie Co. Process Flow Chart 1. How long will it take you to fill a rush order?
A rush order will take 26 minutes to fulfill, as illustrated in the Gantt chart below.

Figure 2: Rush-order Gantt chart 2. How Many Orders can you fill in a night assuming you are open four hours each night? a. Assuming steady state at the beginning of the period and no limitation on the number of trays and mixers: * Order time of first order is 26 minutes. * Second order is fulfilled by the 36th minute * Steady-state rate is 1 dozen per 10 minutes * Hourly steady-state production is 6 dozen per hour * Production per night is 24 dozen per night

b. Assuming a start at the beginning of the period and no limitation on the number of trays and mixers: * Order time of first order is 26 minutes. * Second order is fulfilled by the 36th minute * Steady-state rate is 1 dozen per 10 minutes * First hour production is 3 dozen. * Hourly production thereafter is 6 dozen per hour * Production per night: (240-26) / 10 = 21 dozen per night

3. How much of your own and your roommate’s valuable time will it take to fill each order?
Based on the table below of resource utilization per order: * Kristen – 8 minutes per order * Roommate – 4 minutes per order Process | Order | Mix | Spoon | Load and Bake | Cool | Pack | Pay | | Flow Time | 0 | 6 | 2 | 10 | 5 | 2 | 1 | | Hourly Capacity | | 10 | 30 | 6 | 12 | 30 | 60 | | | | | | | | | | | Resource | | | | | | | | Total Mins | Kristen | 0 | 6 | 2 | 0 | 0 | 0 | 0 | 8 | Roommate | 0 | 0 | 0 | 1 | 0 | 2 | 1 | 4 | | | | | | | | | | Mixer | 0 | 6 | 2 | 0 | 0 | 0 | 0 | 8 | Spoon | 0 | 0 | 2 | 0 | 0 | 0 | 0 | 2 | Oven |

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