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Bottle Wall Construction[edit]
A building construction style which usually uses 1l glass bottles (although mason jars, 1/2l glass jugs, ... may be used as well) as masonry units and binds them using adobe, sand, cement, stucco, clay, plaster, mortar or any other joint compound to result in an intriguing stained-glass like wall. An alternative is to make the bottle wall from 1/2l glass jugs filled with ink and set them up by supporting them between 2 windows.[1]
Construction[edit]
Construction materials[edit]
Bottle walls may be made from recycled mason jars, such as this jam jar
Although bottle walls can be constructed in many different ways, they are typically made on a foundation that is set into a trench in the earth to add stability to the wall. The trench is filled with a rubble of pea gravel and then filled in with cement. Rebar can be set into the foundation to add structural integrity. Bottle walls range one bottle to two bottles thick. Primitive mixture, such as cob or adobe can be used as mortar to bind the bottles. It is thickly spread on the previous layer of bottles followed by the next layer which is pressed into the mixture. Typically two fingers of separation are used as a means of spacing although any kind of spacing can be achieved.
Bottles can also be duct taped together to create a window-type effect. Two similar size bottles can be taped together with the openings allowing a light passage way. This also traps air and creates a small amount of insulation. Filling glass with liquid that will be subjected to freezing and thawing is not a good idea, but is useful if the glass is protected from temperature extremes.
Heat sink[edit]
When the bottles are filled with a (dark) liquid, or other dark material, the wall can function as a thermal mass, absorbing solar radiation during the day and radiating it back into the space at night, thus dampening diurnal temperature swings.
Binding Mixtures[edit]
2 bottles that have been cut
A building construction style which usually uses 1l glass bottles (although mason jars, 1/2l glass jugs, ... may be used as well) as masonry units and binds them using adobe, sand, cement, stucco, clay, plaster, mortar or any other joint compound to result in an intriguing stained-glass like wall. An alternative is to make the bottle wall from 1/2l glass jugs filled with ink and set them up by supporting them between 2 windows.[1]
Construction[edit]
Construction materials[edit]
Bottle walls may be made from recycled mason jars, such as this jam jar
Although bottle walls can be constructed in many different ways, they are typically made on a foundation that is set into a trench in the earth to add stability to the wall. The trench is filled with a rubble of pea gravel and then filled in with cement. Rebar can be set into the foundation to add structural integrity. Bottle walls range one bottle to two bottles thick. Primitive mixture, such as cob or adobe can be used as mortar to bind the bottles. It is thickly spread on the previous layer of bottles followed by the next layer which is pressed into the mixture. Typically two fingers of separation are used as a means of spacing although any kind of spacing can be achieved.
Bottles can also be duct taped together to create a window-type effect. Two similar size bottles can be taped together with the openings allowing a light passage way. This also traps air and creates a small amount of insulation. Filling glass with liquid that will be subjected to freezing and thawing is not a good idea, but is useful if the glass is protected from temperature extremes.
Heat sink[edit]
When the bottles are filled with a (dark) liquid, or other dark material, the wall can function as a thermal mass, absorbing solar radiation during the day and radiating it back into the space at night, thus dampening diurnal temperature swings.
Binding Mixtures[edit]
2 bottles that have been cut