the organization’s production environment to follow the lean production method. This method had allowed other companies to reduce their inventory by at least fifty percent‚ cut production costs‚ and improve customer satisfaction‚ quality‚ and employee morale. Since the bicycle production area involved a more elaborate process with products that had various frames‚ size‚ and color combinations‚ it was more difficult to adapt to the lean process method. In fact‚ each of the two final assembly
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Lean & Personal Development Paper #4 Sustaining Lean and Kaizen 10 November 2012 Abstract As the end of the Lean management course nears‚ the value of the course is about to be unleashed. The highest value in my opinion in learning lean management is to implement lean in one’s personal life. This paper describes the five lean principles in general and further details how I would apply three of the five principles in my personal life. Introduction There are five key principles
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Lean construction is an efficient way to design production system in order to eliminate the waste of material‚ time and bring more value to the project. The article used the example of Toyota production system to explain the lean construction. The engineer Taiichi Ohno’s pursuit of perfection and his redesigned production process reduced the cost and improved the value of the new production system. The article compares the lean construction with current practice in Toyota. As the result they
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Agile Manufacturing In 1991‚ an industry-led study‚ sponsored by the United States Navy Mantech Program‚ and supported by the Iacocca Institute at Lehigh University in the United States‚ was conducted in order to originate a new paradigm for successful manufacturing enterprises. The report of that study‚ entitled “21st Century Manufacturing Enterprise Strategy”‚ coined the term “agile manufacturing” History of Agile Manufacturing The report which is entitled “21st Century Manufacturing Enterprise
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Lean Six Sigma processes are used by many businesses without it being realized. Many companies today are adopting the Lean Six Sigma processes to aid in cost reduction and waste management. The Six Sigma program aids in eliminating the negative effects caused by variations within the supply chain. The Lean process is all about the speed‚ flow and elimination of waste concerning inventory. Although Lean and Six Sigma are separate programs‚ they complement each other. Together these two programs
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13 Lean and agile supply chain Introduction With the real-time access to the Internet and search engines like Google and with the increased global competition‚ customers have more power than ever before. They demand innovative product features‚ greater speed‚ more product variety‚ dependable performance and quality at a best in class and at a competitive price. Furthermore‚ today’s discerning consumers expect fulfilment of demand almost instantly. The risk attached to traditional forecast
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Managing lean manufacturing in material handling operations James C. Green‚ Jim Lee* and Theodore A. Kozman Engineering Management Program‚ Department of Mechanical Engineering‚ University of Louisiana at Lafayette‚ P.O. Box 44170‚ Room 244 CLR Hall‚ Lafayette‚ LA 70504-2250‚ USA (Received 17 July 2007; final version received 8 January 2009) The problem addressed by this research is to implement lean manufacturing in a material handling system of a petroleum drill bit manufacturing company. Lean manufacturing
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Ohno Don’t Lean on Me! A partial Biography on Taiichi Ohno and the Lean System Topics of Discussion: -Transportation and Unecessary Inventory -Underutilization of Employees -Defects -Excess Motion -Overprocessing
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Improving the NPD Process by Applying Lean Principles: A Case Study Bimal P. Nepal‚ Texas A & M University Om Prakash Yadav‚ North Dakota State University Rajesh Solanki‚ RTI International Metals Abstract: This article extends the new product development (NPD) literature by presenting a case study of a lean product development (LPD) transformation framework implemented at a U.S. based manufacturing firm. In a departure from typical LPD methods‚ in this article the design structure matrix
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Lean Techniques and Their Organizational Influence Paul Ainsworth Abstract This review of related literature examines the necessity to analysis organizational needs and addresses those needs with the appropriate lean method. The idea of an organization going or becoming “lean” continues to attract organizational leaders. However‚ its extent of application and lack of preparatory analysis have created skepticism about the value of
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