"Lean Manufacturing" Essays and Research Papers

Lean Manufacturing

Jessica Ehrhart September 20, 2015 Elements of Lean Manufacturing University of Phoenix ISCOM472 Daryl Pearson INTRODUCTION Eliminating waste and items that are not of value inside an organization is called Lean manufacturing. Lean manufacturing will help save the company in the long run. The lean manufacturing was created by Sakichi Toyoda from the Toyota Production System. (Toyota Production System, 2015) This was made to help the company reduce inventory. It helped them not...

Premium American International Group, Lean manufacturing, Sakichi Toyoda 823  Words | 5  Pages

Open Document

Lean Manufacturing: Toyota Production System

Lean Manufacturing and the Toyota Production System The use of the term "Lean", in a business or manufacturing environment, describes a philosophy that incorporates a collection of tools and techniques into the business processes to optimize time, human resources, assets, and productivity, while improving the quality level of products and services to their customers. Becoming "Lean" is a commitment to a process and a tremendous learning experience should you attempt to implement Lean principles and...

Premium Automotive industry, Ford Motor Company, General Motors 1035  Words | 3  Pages

Open Document

Nascar Lean Manufacturing Case Study

sought out motivated individuals who could transition their skills from athleticism into observation and skill under pressure in a competition. The pit crew team is much like the book we are reading in class where a cell in a manufacturing company works like this team to lean out their process and gain throughput but also cut down Muda or waste and improve cycle time. Crews have been known to train hard in the off-season over the winter. Team members lose weight and get physically fitter in the process...

Premium 1994 San Marino Grand Prix, Auto racing, Bristol Motor Speedway 2240  Words | 6  Pages

Open Document

Lean Leadership

checks off the care and education a patient will need. With that care plan in place, the care manager and nurse know exactly what to do. Another part of lean initiative was a top-down review of day-to-day administrative procedures, and identifying common problems, bottlenecks in another areas. No one had to work more hours. UNC Health Care launched a lean pilot program that is increasing efficiency and enabling the hospital to serve more patients. No new hires were needed. UNC health care did more...

Premium Health care, Lean manufacturing, Management 890  Words | 3  Pages

Open Document

Implementation of Lean Logistics in Harley Davidson

Implementation Lean Logistics, simply put, can be described as a way to recognize and eliminate wasteful activities from the supply chain in order to increase product flow and speed.  In order to achieve Leaner Logistics; organizations need to implement leaner thinking. Lean production involves eliminating waste and using less labors, materials, time and space. That's why it is save production. This in turn reduces costs. Harley-Davidson Motor Company, the only major U.S.-based motorcycle manufacturer...

Premium Harley Owners Group, Harley-Davidson, Kanban 725  Words | 3  Pages

Open Document

What Is Lean Manufacturing?

are using to accomplish such a business strategy is the implementation of the Toyota Production System (TPS), also called lean manufacturing. Lean Manufacturing is best defined as a management philosophy that focuses on reducing waste in all business processes. Although it originates from a time when the Toyota of today was a manufacturer of power looms, in its modern form, lean was pioneered by Toyota Motor Co. in the 1950's, when it dared compete with U.S. automakers who at the time dominated a...

Premium Kaizen, Lean manufacturing, Manufacturing 878  Words | 3  Pages

Open Document

Lean Sigma dissertation proposal

Building Dissertation 443 Topic Proposal Assignment BUILDING DISSERTATION 443 TOPIC PROPOSAL Title: LEAN SIX SIGMA: Analysis of its use within the Supply Chain of Oil and Gas Construction projects in Western Australia Name: Student Number: Unit Name: Email Address: Date Submitted: Daniel Foley 15487960 Building Dissertation 443 d_foley_@hotmail.com 27th March 2014 Word Count: 933 URL (if applicable): Curtin University of Technology By submitting this assignment, I declare...

Premium Lean manufacturing, Six Sigma 1455  Words | 7  Pages

Open Document

Lean Management in the Construction Field

 Lean Management in the Construction Field Everywhere you look, there are new construction projects being started and built. Construction is one of the top industries in the world, and with that, the construction industry is one of the largest contributors of waste and pollution. According to the U.S. Environmental Protection Agency (2004), “the U.S. building industry accounts for 39% of total energy use, 12% of total water consumption, 68% of total electricity consumption...

Premium Architect, Building, Building engineering 1060  Words | 4  Pages

Open Document

World Class Manufacturing

Class Manufacturing Is…  A position of international manufacturing excellence, achieved by developing a culture based on factors such as continuous improvement, problem prevention, zero defect tolerance, customer-driven just-in-time production, and total quality management The capability of a manufacturer to compete with any other manufacturing organization in a chosen market, with the aspiration of achieving world-beating standards in all organizational aspects. World class manufacturing encompasses...

Premium Better, Lean manufacturing, Malcolm Baldrige National Quality Award 653  Words | 4  Pages

Open Document

Toyota Motor Manufacturing

Toyota Motor Manufacturing – Assignment #6 Mgmt 660 - Professor Suresh Chand Date: September 18, 2010 Toyota Assignment #6 (1) As Doug Friesen, what would you do to address the seat problem? Where would you focus your attention and solution efforts? What options exist? What would you recommend? Why? The first thing that should be addressed is finding what the actual reason for the problem is. In looking at the defect data from Exhibit 8, it identifies 5 seat defects that constitute...

Premium Car seat, IP address, Lean manufacturing 711  Words | 3  Pages

Open Document

Toyota Motor Manufacturing Case

Toyota Motor Manufacturing, USA, Inc Case Analysis * Main and sub ideas of the case. The main topic of the case was the problems caused by defective or damaged seats. TMM USA's seat problem was threefold. The first was the actual defects with the hooks and the damaged caused by cross threading by employees when installing the seats. This problem led to the second problem, which was the departure from the Toyota Production System (TPS) when dealing with the seat problem. Rather than fix the problem...

Premium Assembly line, Automobile, Industry 1626  Words | 5  Pages

Open Document

Six Sigma: Benefits and Negative Discussion

business strategy at General Electric in 1995. Today, it is used in many industrial sectors. Six Sigma seeks to improve the quality of process outputs by identifying and removing the causes of defects (errors) and minimizing variability in manufacturing and business processes. It uses a set of quality management methods, including statistical methods, and creates a special infrastructure of people within the organization ("Champions", "Black Belts", "Green Belts", "Yellow Belts", etc.) who are...

Premium Control chart, Lean manufacturing, Management 1421  Words | 5  Pages

Open Document

Scm Metrics

COHEN S and ROUSSEL J, 2005. Strategic supply chain management. McGraw-Hill COX A et al, 2003. Supply chain management - a guide to best practice. Prentice Hall GEWANG et al, 2005. Manufacturing supply chain design and evaluation. International Journal of Advanced Manufacturing Technology. GEUNES J (Editor) and PARDALOS PM, 2005. Supply chain optimization. Springer HARRISON TP et al, 2005. The practice of supply chain management: where theory and application...

Premium Distribution, retailing, and wholesaling, Inventory, Lean manufacturing 656  Words | 4  Pages

Open Document

Zara International Study

Specifically, they update their garments and have them in the stores within a two week timeframe and launch new pieces twice a week. They shorten the time from order to arrival by using the JIT (just-in-time) strategy which is a well-known lean manufacturing principle that places Zara at the forefront of the retail industry with recent sales of over $13 billion dollars. Zara makes this formidable accomplishment by applying the methodologies mentioned above along with principles 2 and 3 which...

Premium Frederick Winslow Taylor, Henri Fayol, Lean manufacturing 913  Words | 3  Pages

Open Document

Toyota Business System on Supply Chain Management

flexibility in its entire business system. Toyota’s ‘lean philosophy’ is not only restricted to its manufacturing system: it describes a philosophy that incorporates a collection of tools and techniques into the business processes to optimize time, human resources, assets, and productivity while improving the quality level of products and services to their customers. Currently, several automobile brands clearly recognize the strength of ‘lean thinking’ in relation to increase flexibility in their...

Premium Automotive industry, Demand chain management, General Motors 834  Words | 3  Pages

Open Document

Quality in Practice Case

out of thread, it stopped automatically. This approach was built into automotive assembly lines to improve quality and productivity and led to the development of the “Toyota Production System,” which has commonly become known as lean production. A significant feature of lean production is the practice of continuous improvement by every worker, demanding the questioning of every process and testing of all assumptions. Errors and defects are viewed as learning opportunities to remove waste and improve...

Premium Kiichiro Toyoda, Lean manufacturing, Lexus 874  Words | 3  Pages

Open Document

Managing the Global Supply Chain in an Uncertain World

other. It focuses upon eliminating the barriers to quick response, be they organisational or technical. Agility should not be confused with ‘leanness’. Lean is about doing more with less and is often used in connection with lean manufacturing to imply a ‘just-intime’ approach to the business. Many companies that have adopted lean manufacturing as a business practice are anything but agile in their supply chain. It is paradoxical that many Japanese companies have exceptionally long delivery lead-times...

Premium Inventory, Lean manufacturing, Logistics 1825  Words | 6  Pages

Open Document

Operations Performance Objectives Analysis

as ‘flexibility’. (Peters, T., 1998) argues that we must learn to love change and develop flexible and responsive organizations to cope with the dynamic business environment. In the TMC plant it means the ability to adopt its manufacturing resources so that it can launch new models. The coursework analyses that, Toyota was able to achieve high level of flexibility, producing relatively small batches of different models with little or no loss of productivity or quality. TMC during...

Premium Better, Kanban, Lean manufacturing 1763  Words | 6  Pages

Open Document

Sequence 6 Final Project

 Sequence 6. MOP 22.122 Lean Practices in Supply Chain Management Professor. Seok-Jin HONG Date. February 10th 2014 “A Primer for Lean Marketing” Rhys Johnson Xiating Shi Kyung-Yoon Min Vitor Rogerio Chen Austeja Venclovaityte Rhys.Alexander.Johnson@gmail.com Christine.sxt0828@hotmail.com TracyMinky@gmail.com vitor123456@yahoo.com.hk Austejav@gmail.com Table of Contents Abstract 3 Introduction 4 Summary of Primer Lean Marketing 5 Main Principles 5 SWOT Analysis 6 Other recommendations...

Premium Internet marketing, Lean manufacturing, Market research 1889  Words | 13  Pages

Open Document

Six Sigma

1980s at motorola.bill smith, an engineer at Motorola’s communication sector, was quietly working behind the scenes studying the correlation between a product’s field life or reliability and how often that product had been repaired during the manufacturing process. SIX SIGMA PROCESS MODELS 6 sigma is a discipline process, which helps the companies to focus on developing and delivering nearly perfect products and services by avoiding variations in the process. 6 sigma calls for extremely rigorous...

Premium Business process, Design for Six Sigma, Lean manufacturing 841  Words | 3  Pages

Open Document

The Toyota Production System

Poka-Yoke, and Kaizen. Each comes from the Japanese language and has been transplanted in America as everyday terms for Toyota's employees. The effects of the TPS can be seen all through the manufacturing industry and being a Ford Motor Company employee I can see them all around me. Introduction The manufacturing industry here in America is facing some of its toughest challenges ever. Growing health care costs, labor costs, and foreign competition are all factors of today's struggling auto industry...

Premium Assembly line, Automotive industry, Ford Motor Company 1776  Words | 5  Pages

Open Document

Toyota Supply Chain

have been endless work stoppage issues which had started to affect the long-term viability of the internal structural management of the company's supply chain such as: Profit-Crushing Domino Effect: The global supply chain for auto manufacturing relied on critical parts built in factories in Japan. Toyota had implemented Just-in-Time (JIT), and when the earth quake and Tsunami occurred in Japan during 2008, it had incurred massive loss because most of its suppliers of sub-assembly parts...

Premium Automobile, Automotive industry, General Motors 1154  Words | 4  Pages

Open Document

Chile Case Analysis

on the multi-products structure. This innovative model from the traditional business model has a lack of adaptability in the Chilean culture because the company’s implementation isn’t in its full effect. Therefore, a change in a more streamlined and lean management structure that coincides with the integrated sales model, which could be tweaked according to the Chilean culture, could be the way forward, especially when the profit margin is decreasing where the times of culture adaptability change are...

Premium Consultative selling, Culture of Chile, Customer service 1486  Words | 4  Pages

Open Document

Jit & Process Standardization

supplied nor the receiver of those goods or services ever has to wait on the other” (pg. 2216). JIT is a continuous improvement effort (a characteristic of lean systems) that reduces waste from the process, thus improving quality, delivery, flexibility, and reducing costs. Waste is any non value-added activity in a process such as movement. Lean processes utilize the pull method. In a pull method the product or service is produced as it is needed. JIT is a pull system in that the service is provided...

Premium Better, Drive-through, Fast food 972  Words | 3  Pages

Open Document

Supply Chain and Design

Riordan Manufacturing Riordan Manufacturing is a fortune 1000 company that manufactures plastic fan parts, and other products in relations to plastics. The company had an expansion in 2000, when operations were opened in China. At that time, the entire fan manufacturing operation was in China. The following paper will discuss Riordan’s supply chain design applicable to manufacturing its electric fans Riordan’s Manufacturing Strategy Riordan manufacturing strategy is a combination of both chase...

Premium Average, Customer, Customer service 1330  Words | 5  Pages

Open Document

Creating Sustainable Competitive Advantage: the Toyota Philosophy and Its Effects

management can be traced to the period immediately following the Second World War when the economic outlook was uncertain and human, natural and capital resources were in limited supply. The company developed a highly efficient production system, called lean production to utilize human resource more efficiently. Today, Toyota's philosophy of empowering its workers is the core of a human resources management system. It grows creativity and innovation by encouraging employee participation, and brings high...

Premium Automotive industry, Human resource management, Human resources 1190  Words | 4  Pages

Open Document

Herman Miller

relationship enabled the company to adopt and implement world-class, lean manufacturing processes based on the Toyota Production System principles. Through the Herman Miller Production System (HMPS), the company dramatically reduced manufacturing square footage and inventories, cut lead times for standard product from 8 weeks to as little as 10 days, and significantly grew sales and profitability. Another component of the HMPS lean initiative focuses on the company’s people and their development, complementing...

Premium Corporate finance, Cost, Gross profit margin 1138  Words | 4  Pages

Open Document

BUS 698 Entire Course

Assignment Case Analysis.doc BUS 698 Week 1 DQ 1 Alignment.doc BUS 698 Week 1 DQ 2 Dell.doc BUS 698 Week 2 Assignment Global Strategy.doc BUS 698 Week 2 DQ 1 Value Chain.doc BUS 698 Week 2 DQ 2 Supply Chain Risk.doc BUS 698 Week 3 Assignment Lean Thinking.doc BUS 698 Week 3 DQ 1 Speed to Market.doc BUS 698 Week 3 DQ 2 Time and Logistics.doc BUS 698 Week 4 DQ 1 Manufacturing.doc BUS 698 Week 4 DQ 2 Quick Response Logistics.doc BUS 698 Week 4 manufacturers and customers relations.doc BUS...

Premium Case analysis, Education, Lean manufacturing 538  Words | 3  Pages

Open Document

Singapore International Airlines

2010. Toyota Lean production system was drive from the Toyota production system. ( Mr. Vadim Kotelnikov, the inventor and founder ). There are 7 steps for the manufacturing system which are reduced set up time, Small-lot production, Employees involvement and empowerment, Quality at the source, Equipment maintenance, Pull production, and Supplier involvement. The system was customer focus and because of that Toyota stood as the top corporation in the automotive industry. The Toyota lean system lay...

Premium Hybrid electric vehicle, Lean manufacturing, Muda 1863  Words | 6  Pages

Open Document

Herman Miller Business Strategy

Furniture Company. In 1919, it was renamed to be Herman Miller and the name has stuck since. In 1942, Herman Miller produced its first office furniture, before that, Herman Miller only manufactured bedroom suites. Ever since, Herman Miller has been manufacturing high-end office furniture. In the 1950’s, Herman Miller expanded internationally and in 1970 it went public. Although it has had its ups and downs, overall, Herman Miller has been doing very well and today is valued at $1.3 billion. Herman Miller...

Premium Furniture, Industrial design, Lean manufacturing 1163  Words | 4  Pages

Open Document

Course Note

Poka-yoke (ポカヨケ?) [poka yoke] is a Japanese term that means "mistake-proofing". A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid (yokeru) mistakes (poka). Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur.[1] The concept was formalised, and the term adopted, by Shigeo Shingo as part of the Toyota Production System.[2][3] It was originally described as baka-yoke, but as this means...

Premium Behavior-shaping constraint, Design for X, Fail-safe 751  Words | 3  Pages

Open Document

Company Background of Toyota Motor Corporation

companies are Toyota including the Scion brand, Lexus, Daihatsu, and Hino Motors.TMC is part of the Toyota Group, one of the largest conglomerates in the world. Toyota has factories in most parts of the world, manufacturing or assembling vehicles for local markets. Toyota has manufacturing or assembly plants in Japan, Australia, India, Sri Lanka, Canada, Indonesia, Poland, South Africa, Turkey, Colombia, the United Kingdom, the United States, France, Brazil, Portugal, and more recently, Argentina...

Premium Automotive industry, General Motors, Lean manufacturing 1253  Words | 5  Pages

Open Document

Tpm Operational Excellence

setting the operators are enabled to understand the machinery and identify potential problems, righting them before they can impact production and by so doing, decrease downtime and reduce costs of production. TPM is a critical adjunct to lean manufacturing. If machine uptime is not predictable and if process capability is not sustained, the process must keep extra stocks to buffer against this uncertainty and flow through the process will be interrupted. Unreliable uptime is caused by breakdowns...

Premium Better, Lean manufacturing, Maintenance 1405  Words | 5  Pages

Open Document

IGNACIO LOPEZ - GENERAL MOTORS

purchasing for GM Europe. The case highlights his unprecedented achievements, his flaws and the huge legal battle his subsequent defection to VW caused. This case has both supply chain, ethical and legal dimensions. The supply chain issues border on lean production, the modular consortium concept and many more. The legal issues this case bring up are those of intellectual property and industrial espionage. “Jose Ignacio Lopez de Arriortua was known as the "Grand Inquisitor" and "Super Lopez" during...

Premium Automotive industry, General Motors, Lean manufacturing 2001  Words | 8  Pages

Open Document

Analysis for Toyota

and Just-In-Time (JIT) management 3 2.2 Resource – based view: core competencies of Toyota 4 3. Internalization advantages 6 4. Location advantages 7 4. Conclusion 8 References 9 Appendix 10 1. Introduction As the leading auto manufacturing company, Toyota is not only the symbol of Japan, but also the one of the best business models for MNCs expansion overseas. Since the company was established in 1937, it has experienced many changes and challenges. However, depending on the distinguished...

Premium Lean manufacturing, Management, Production system 1665  Words | 6  Pages

Open Document

Environmental Scan

differentiation. Opportunity: Toyota should embrace the new hybrid technology by competing with Honda Civic Hybrid model. The hybrid technology will give Toyota a competitive advantage. The company should take advantage of the rise in fuel tax by manufacturing models that consume low fuel. Threat: there is a constant shift in consumer taste and the emergence of substitute vehicle products. Besides, there is market saturation and stiff competition in the automobile industry. Furthermore, the inconsistency...

Premium General Motors, Hybrid electric vehicle, Lean manufacturing 1543  Words | 8  Pages

Open Document

Canon Supply Chain Management

players in imaging industry, Canon is focusing more on business-to-business services through the Canon Service Center. (Canon Inc., 2013) Recently Canon has become extremely involved in being an environmentally friendly company. With this in mind manufacturing at Canon is constantly evolving to be more environmentally sound. For the procurement of materials, Canon uses the milk-run inventory policy. Supplies are retrieved from vendors/warehouses as they are needed. A truck makes stops at specified locations...

Premium Camera, Canon, Digital single-lens reflex camera 2269  Words | 7  Pages

Open Document

Performance Management Plan

different aspects that will help you launch a well-done performance plan. This plan will also help you increase the performance of your associates and prevent a high turn over. Performance management is part o Lean Manufacturing, and even though your company does not belong to manufacturing, we can implement it and get good results. Performance Management is about letting you employees know the health of the company and taking the appropriate actions to prevent a decrease in performance, efficiency...

Premium Better, Improve, Lean manufacturing 904  Words | 7  Pages

Open Document

Ford Motor Company Case Study

Executive Summary Ford Motor Company has a long history, starting in Michigan in 1903. They have focused on designing and manufacturing and have been very successful, however with increasing competition, global markets and over-capacity the company needs to look at ways to improve profitability. The company has implemented various programs and processes to create a lean, responsive system with better consumer forecasting. Their challenge is to continue to research ways to stay viable in current...

Premium Dell, Ford Focus, Ford Motor Company 1689  Words | 6  Pages

Open Document

Just in Time at Jimmy's

CHAPTER 15 Lean operations and JIT Short case: Just-in-time at Jimmy’s St James’s Hospital, in Leeds in the north of the UK, affectionately known as ‘Jimmy’s’, is Europe’s largest teaching hospital. It employs around 4500 people to support the 90 000 in-patient treatments per year and over 450 000 total admissions. Under increasing pressure to reduce costs, to contain inventory and to improve service, the Supplies Department has undertaken a major analysis of its activities, to try and...

Premium Case study, Hospital, Inventory 1233  Words | 4  Pages

Open Document

Core Competencies of Nucor

consumes just 0.17 decaderms of energy compared to 2 decaderms at conventional mills, a savings of $25 to $30 a ton at current energy costs2. Operations Nucor’s production is excellent with innovative technology, which allows them to cut out some manufacturing processes. As the first scrap-based electric arc furnace mini mill operator, Nucor benefits from better productivity, lower unit operating costs, and capital efficiency compared to integrated producers, relying on iron ore mines, coke batteries...

Premium Electric arc furnace, F. Kenneth Iverson, Furnace 883  Words | 3  Pages

Open Document

Toyota Production System

Production System (TPS) is an integrated socio-technical system, developed by Toyota, that comprises its management philosophy and practices. The TPS organizes manufacturing and logistics for the automobile manufacturer, including interaction with suppliers and customers. The system is a major precursor of the more generic "Lean manufacturing." Taiichi Ohno, Shigeo Shingo and Eiji Toyoda developed the system between 1948 and 1975. Originally called "Just In Time Production," it builds on the approach...

Premium Automotive industry, Lean manufacturing, Piggly Wiggly 1620  Words | 5  Pages

Open Document

Toyota Production System and 5s

- An example of 5S by Toyota Definition of 5S 5S, the brainchild of Hiroyuki Hirano from Japan, is widely considered as being the basis for Lean Manufacturing as it is concerned with stability and standardization to bring about improved safety, quality, delivery performance and cost control. Why a basis for Lean? Lean Manufacturing is a methodology derived from the Toyota Production System (TPS) which originated in post World War II Japan. It came about when Kiichiro Toyoda and Taiichi...

Premium Better, Kaizen, Lean manufacturing 1294  Words | 5  Pages

Open Document

Organizational Impact Paper

not an organization that thrives on repetition. The business can always look for the new the unexpected to present to the auto industry. Toyota is one of the top innovators today. The innovation Toyota’s novelist use separates the organization manufacturing customer satisfaction. The power of innovation for any business will show positive results if the changes are well sought through before presenting the innovation. Without innovation, an organization will not have a growth or expansion to profit...

Premium Business, Car dealership, Creativity 1809  Words | 8  Pages

Open Document

Thesis

the toolkit for becoming lean -- quick changeover, total productive maintenance, mistake proofing, and so on -- 5S significantly helps in both the implementation and sustaining of improvements. The Gold Standard for 5S is that anyone should be able to find anything in their own workplace in less than 30 seconds, and anywhere else in the workplace in less than 5 minutes without talking to anyone, opening a book, or turning on a computer. 5S is the foundation for successful lean implementation. 5S is...

Premium Centro Escolar University, Future, Kaizen 1649  Words | 7  Pages

Open Document

Toyota Recalls

Sasha Zakharka Dec 11, 2012 TQM Toyota recalls 7.43 million vehicles Toyota is a highly profitable Japanese automaker renowned for pristine quality, cost reduction and lean production methods. The company has been a model of operational excellence and its success has been acknowledged through The Toyota Way and the Toyota Way Fieldbook where it sums up the principles and behaviors that underlie the Toyota Motor Corporation's managerial approach and production system. However, over the years...

Premium Lean manufacturing, Lexus, Management 1153  Words | 4  Pages

Open Document

DEP GARD Case Study

product to GARD. Areas which fail to add value, and have the potential to erode DEP’s ability to remain a valued supplier for GARD include the following: 1. Failure to utilize LEAN manufacturing principles causing DEP to carry excess inventory: Inventory shortages which caused shutdowns leading to DEP to abandon LEAN principals look to be primarily driven by a lack of structured supplier management. Suppliers of key raw materials were selected based solely on price, with DEP neglecting the critical...

Premium Distribution, retailing, and wholesaling, Inventory, Lean manufacturing 1392  Words | 6  Pages

Open Document

BUS 346

standards.TrueFalse 17. One important use of inventories in manufacturing is to decouple operations through the use of work in process inventories.TrueFalse 18. The objective of inventory management is to minimize the cost of holding inventory.TrueFalse 19. In lean operations, input resources arrive for processing only after the preceding batch has been completed.TrueFalse 20. A functioning MRP system is required prior to adopting lean planning and control systems.TrueFalse 21. A companys supply...

Premium Christopher Nolan, Following, Inventory 1496  Words | 3  Pages

Open Document

Toyota Problem Statemeny

System (TPS) process had been faultily implemented into foreign markets leading to underproduction, quality windfall, and monetary loss. Process Improvement Plan and Scope The TPS process is one of the most highly regarded and recognized lean manufacturing techniques in the business world today. TPS-based processes were put into place by companies all over the world, not just automobile makers. “The efficiency improvements, caused by better logistics systems and a quality focus, resulting in...

Premium Control engineering, Control system, Control theory 961  Words | 4  Pages

Open Document

lalalala

SESSION 4 - Manufacturing Methods (part 2) A. JIT System /Toyota Production Method. 1. Zero inventory myth 2. Kanban - push vs. pull 3. Kaizening - an evolutionary improvement program 4. Ideal lot-size of one. B. From Fat to Lean to no Manufacturing: The Porsche Auto Company. C. Cluster Manufacturing. D. Additive compared to subtractive manufacturing. E. 3-D printing and...

Premium Economics, Globalization, Innovation 568  Words | 3  Pages

Open Document

ASH BUS 307 Week 5 Final Assignment Paper

Japan 1. What are some of the advantages of the supply chain used in the Japanese auto industry before the March 11 earthquake and tsunami? What were some of its disadvantages? 2. Is Toyota's plan for a "foolproof" supply chain consistent with the Lean production philosophy? Explain. 3. Can you think of any additional ways Toyota (and its competitors in the Japanese auto industry) can improve upon the company's plan to create a "foolproof" supply chain? 4. What impact do you think Toyota's plan will...

Premium Case study, Demand chain management, Inventory 1115  Words | 7  Pages

Open Document

Docslide

reinforced to the plant employees; we must regroup and get back to basics. Secondly I would hold a meeting with KFS and, reinforce the need for them to follow lean principles in their seat manufacturing process. The defective seats being sent to the plant are causing non value added work and, are disrupting the value stream and continuous manufacturing flow on our lines. Where if at all does the current routine for handling defective seats deviate from the principles of the Toyota Production System?...

Premium Lean manufacturing, Toyota Production System, Value added 865  Words | 3  Pages

Open Document

Management Communications with Technology Tools

change for improvement is the idea of Lean Performance Improvement. Successful lean performance improvement initiatives have front-line workers generating, processing and implementing ideas. Using the high-performance idea system front-line employees drive the lean improvement process with regular and ongoing engagement with daily problems and opportunities. With successful organizational change a company can use this process-focused approach to build their own lean culture. Harrison (1993) tells...

Premium Cash, Cash flow, Decision making 2084  Words | 6  Pages

Open Document

Aldi Case Study

related to our group case study. The individual research I undertook for the Aldi case study was the defining the Lean concept and detail research of the Continuous Improvement concept. As a group leader I took the decision that all the individual pieces of research to be presented inside the group for all to acknowledge the management concepts used into making the company run lean processes and getting customer satisfaction. Personally I designed the slides and the structure, which was later slightly...

Premium Concept, Kanban, Lean manufacturing 2115  Words | 7  Pages

Open Document

Poka Yoke: Mistake and Error Proofing in Japan

Lean 101 |PokaYoke | |(Error-proofing/Fool-proofing) | | | |POKAYOKE: Japanese for 'mistake-proofing'. Mistake-proofing...

Premium Error, Fail-safe, Lean manufacturing 635  Words | 3  Pages

Open Document

Scientific Method

my pictures and recordings of grown, leaning, decaying or death. I would determine if the result support my hypothesis that plants lean toward light because it is essential to their growth. Since all the plants without any light source died, this is in support of a large part of my hypothesis. However, I need to determine if the light caused the plants to lean toward it. All plants with the light directly above it grew pretty straight. When there was some leaning it was in the lower portion...

Free Empiricism, Falsifiability, Hypothesis 946  Words | 3  Pages

Open Document

PRODUCTIVITY

activities , from sweat shop era to intellectual properties/ services era, we see the relevance to the vitality of Capitalism in many years to come. WHAT IS 5S? 5S is workplace organization methodology developed in Japan and primarily used in Lean manufacturing. The name comes from a list of five Japanese words starting with the letter “S”. Seiri – Sorting. Seiton – Set everything in order. Seisi – Shining or cleaning. Seiketsu – Standardize. Shitsuke – Sustain. First things need to be as first...

Premium Better, Cleanliness, Employment 585  Words | 3  Pages

Open Document

Riordan’s Competitive Advantages

sustainability of long-term organizational performance. The examination will also explain how the global market would affect the business strategy of Riordan. Riordan Organization McDonald’s and Burger King The McDonald’s Corporation and the Riordan Manufacturing Company are both main industry leaders in their own field. One major competitive advantage that each company has in common is differentiating their products. Each company has a variety of items that meets the need of their consumers. The three...

Premium Business model, Globalization, International trade 1106  Words | 4  Pages

Open Document

Barilla SpA

after the popular ‘Just-in-Time’ manufacturing concept. Vitali had proposed that, rather than following the traditional practice of delivering product to Barilla’s distributors on the basis of whatever orders those distributors placed with the company, Barilla’s own logistics would instead specify the “appropriate” delivery quantities – those that would more effectively met end-customer’s needs yet would also more evenly distribute the workload on Barilla’s manufacturing and logistics system. Analysis: ...

Premium Barilla, Distributor, Forecasting 832  Words | 2  Pages

Open Document

Team work

new name for Toyota production system that did not refer to the Toyota Motor Company:”lean production.” Womack et al (1990:99) associated the Toyota production system with teamworking by stating that ‘the dynamic work team’ is ‘the heart of the lean factory.’ They also suggest that in lean production it is essential that managers delegate responsibility to the teams: ‘Our studies of plants trying to adopt lean production reveal that workers respond only when there exists some sense of reciprocal...

Premium Decision making, Employment, Lean manufacturing 1867  Words | 6  Pages

Open Document

Become a StudyMode Member

Sign Up - It's Free