Lean 101 |PokaYoke | |(Error-proofing/Fool-proofing) | | | |POKAYOKE: Japanese for ’mistake-proofing’. Mistake-proofing
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argument: SQC methods do not prevent defects Defects arise when people make errors Defects can be prevented by providing workers with feedback on errors Poka-Yoke includes: Checklists Special tooling that prevents workers from making errors Shingo: Idiot proof – Fool proof – Error proof – Fail-safe – Poka yoke Toyota production system: Taiichi Ohno Elimination of waste Respect for people COMMWIP: Correction‚ overproduction‚ motion‚ material movement‚ waiting‚ inventory‚ processing.
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There were several advantages of Toyota’s manufacturing system when compared with conventional manufacturing system. Ohno Taiichi was the person responsible in helping Toyota shift from the established method of manufacturing automobiles set by Ford. The basic philosophy was to produce everything in mass quantity to gain maximum economies of scale. The logic was to spread the fixed cost over the production line and benefit from lower cost. Another characteristic of this philosophy was to make each
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Design History Paper Shigeo Fukuda Krystal Roberts 10/16/2012 Shigeo Fukuda was born in Tokyo‚ Japan in February of 1932 he unfortunately passed at the age of 76 from a stroke‚ on January 11‚ 2009 in his hometown of Tokyo. He was mostly known for his antiwar and environmental advocacy posters. He was an expert in conveying a message using minimal graphic needs. His work is very popular among American designers. Fukuda’s book “Visual Illusion” 1982‚ at one point was a virtual textbook for US
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SHINGO PRIZE AWARD Purpose and Background The Shingo Prize (SP) was established in 1988 by a Japanese industrial engineer by the name of Shigeo Shingo‚ which "distinguished himself as one of the world’s leading experts in improving manufacturing processes."(Shingoprize.org‚ 2010) The (SP) works by promoting an awareness of incline in manufacturing concepts‚ and to recognize companies that achieve world class status. The (SP) has been referred to by Business Week the “Nobel Prize of Manufacturing
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designer who is well accomplished and acclaimed by many in the frenzied world of design. However‚ an individual whose name has been carved into the design industry is Shigeo Fukuda. He was a successful and internationally known japanese sculptor and graphic designer. He has made a name for himself with his individualistic style of works. Shigeo Fukuda was born on february 14th‚ 1932 in Tokyo‚ Japan. His family specialised in toy making and he began creating origami pieces as a young boy. His interest in
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The Shingo Prize for operational excellence: rewarding world-class practices Satya S. Chakravorty* Department of Management and Entrepreneurship Michael J. Coles College of Business Kennesaw State University 1000 Chastain Road Kennesaw‚ GA 30144–5591‚ USA Fax: 770.423.6606 E-mail: schakrav@kennesaw.edu *Corresponding author J. Brian Atwater Department of Business Administration Jon M. Huntsman School of Business Utah State University 3510 Old Main Hill Logan‚ UT 84322–3510‚ USA Fax:
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Tomaszawski I found his work to be uniquely his own in the way that each design is composed. I also felt he’s done a fine job in expressing his culture throughout his work. I’d have to compare his art form and technique to Japanese graphic designer Shigeo Fukudo. In comparing their poster works they both display their own unique style but the form‚ colors‚ and in some posters ideas are much alike. In both artists work you see their individual cultures expressed. In Tomaszawski work there’s a constant
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Abstract: Diesel fuel is a complex mixture of hydrocarbons and it is well known that in extreme cold operating conditions some of these (paraffin) form wax crystals that will block the fuel filter and prevent engine operation. Also‚ due to dust and foreign particles engine may get damage. Filtration is mainly done with filter rod. If this rod is missing‚ then filter will not work properly and hence will result into the dysfunction. Poka-yoke is a concept in total quality management which is related
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The Quality Gurus The six Quality Gurus I have chosen to write about are Dr. Joseph Juran‚ Dr. W. Edwards Deming‚ Philip Crosby‚ Dr. Shigeo Shingo‚ Dr. Genichi Taguchi and Dr. Kaora Ishikawa. All of these people have made significant contributions to improving businesses‚ healthcare organizations‚ governments and countless other organizations. A guru is a good‚ wise person and a teacher above all else. This is coupled with these people with an approach to quality in business and life that has made
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