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    ELECTRIC DISCHARGE MACHINING INTRODUCTION * Sometimes it is referred to as spark machining‚ * Its a manufacturing process whereby a desired shape is obtained using electrical discharges (sparks). * Material is removed from the workpiece by a series of rapidly recurring current discharges between two electrodes‚ separated by a dielectric liquid and subject to an electric voltage. * One of the electrodes – ‘tool-electrode’ or ‘tool’ or ‘electrode’. * Other electrode - workpiece-electrode

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    Chapter 1 Electrical discharge machining (EDM) 1.1 Introduction: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes. Its unique feature of using thermal energy to machine electrically conductive parts regardless of hardness has been its distinctive advantage in the manufacture of mould‚ die‚ automotive‚ aerospace and surgical components. In addition‚ EDM does not make direct contact between the electrode and the workpiece eliminating

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    Discharge Machining (EDM) is a thermo-electric non-traditional machining process in which material removal takes place through the process of controlled spark generation between a pair of electrodes which are submerged in a dielectric medium. Due to the difficulty of EDM‚ it is very complicated to determine optimal process parameters for improving machining performance. It relies on heuristics‚ which are not easy to model‚ and based on the experiences of specialists. A proper selection of machining parameters

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    ABSTRACT Metal cutting fluids changes the performance of machining operations because of their lubrication‚ cooling‚ and chip flushing functions. Typically‚ in the machining of hardened steel materials‚ no cutting fluid is applied in the interest of low cutting forces and low environmental impacts. Minimum quantity lubrication (MQL) presents itself as a viable alternative for hard machining with respect to tool wear‚ heat dissertation‚ and machined surface quality. This study compares the mechanical

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    Module 9 Non conventional Machining Version 2 ME‚ IIT Kharagpur Lesson 37 Water Jet and Abrasive Water Jet Machining Version 2 ME‚ IIT Kharagpur Instructional Objectives o o o o o o o o o o o o o List four different non conventional machining processes Differentiate between water and abrasive water jet machining List different WJM and AWJM systems List ten different modules of AWJM systems List four applications of AWJM List three advantages of AWJM List materials that can be processed

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    A. DESCRIPTION OF THE COMPANY A.1 Name of the Company: Kit Mühendislik Makine İnşaat Şirketi (KIT Engineering Machinery and Construction) A.2 Location of the Company: All departments of the KIT Engineering‚ factory‚ management offices and R&D offices‚ are in the one factory (750m^2 indoor) which is located at Keresteciler Organized Industrial Region. Full adress of the company is‚ Keresteciler Organized Industrial Region‚ 1th St. No:16 Saray-Kazan/Ankara. A.3 Organizational Structure of the Company:

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    to produce consistently the components (or parts) of specified shape and size‚ dimensional accuracy and surface finish. These features depend upon the rigidity of the machine elements. • Machine tool should be able to provide the flexibility of machining (or cutting) the material at various cutting speeds and at different material removal rates. • The machine tools should be ergonomically designed so as to enable the operator to setup and control the machine without any problems. The parts of

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    ABSTRACT: Cutting and trimming of CFRP laminates with high dimensional accuracy is highly essential for applications like aerospace industry. Non-conventional machining techniques provide a good solution for this problem in which automation‚ precision and dimensional accuracy can be easily achieved. Among them‚ Abrasive Water Jet cutting proves to be a promising area since there is no possibility of thermal damage to the material. AWJ cutting belongs to the mechanical group of non-conventional techniques

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    performance of the lens‚ one needs to generate finely machined surface with minimum roughness Single Point Diamond Turning machining is a technique which removes materials from a few microns to sub-micron level to achieve ductile mode machining on hard-to-machine materials such as electro less nickel plating‚ silicon‚ quartz‚ glass and ceramics with no subsurface defects. Such a machining process is able to achieve mirror surface finish of less than 10 nm and form error of less than 1um easily. If properly

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    metallurgy. Processing of polymers‚ ceramics‚ glass‚ rubber and composites. Metal cutting: cutting conditions‚ forces‚ temperatures‚ tool life‚ surface finish‚ coolants. Cutting tool materials. Principles‚ tools and process capabilities of basic machining operations: turning‚ milling‚ drilling‚ planning‚ shaping‚ boring‚ broaching. Gear manufacturing. Abrasive operations: grinding‚ finishing operations. Non-traditional processes. Basics of joining and assembling. Fusion and solid-state welding.

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