Lean Glossary The following are key concepts associated with lean manufacturing. Click on a link to jump directly to the related definition. 5S Andon Bottleneck Analysis Continuous Flow Gemba (The Real Place) Heijunka (Level Scheduling) Hoshin Kanri (Policy Deployment) Jidoka (Autonomation) Just-In-Time (JIT) Kaizen (Continuous Improvement) Kanban (Pull System) KPI (Key Performance Indicator) Muda (Waste) Overall Equipment Effectiveness (OEE) PDCA (Plan‚ Do‚ Check‚ Act) Poka-Yoke
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References: • Abdi‚ F. et al. (2006) Glean Lean: How to use Lean approach in service industries?. Journal of Services Research‚ 6 p.191-206. • Alsmadi‚ M. et al. (2012) A comparative analysis of Lean practices and performance in the UK manufacturing and service sector firms. Total Quality Management & Business Excellence‚ 23 (4)‚ p.381-396. • Bonaccorsi‚ A. et al. (2011) Service Value Stream Management (SVSM): Developing Lean Thinking in the Service Industry. Journal of Service Science and
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Lean Manufacturing is a very popular and successful strategy‚ which many manufacturing companies have adopted over the past 60 years. Mone Consulting Firm has been referring this method for more than 20 years at a high success rate of 99%. If implemented effectively “going lean” for Classic Cable Company will have a positive impact throughout the entire enterprise‚ by introducing attainable goals. The goals of lean manufacturing will achieve: a balanced rapid flow‚ eliminate waste and disruptions
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What trade-offs are involved in shifting from a traditional operations system to a lean system for: a. A manufacturing firm? A lean system is basically quality vs. quantity. Producing quality in the lean system eliminates waste. For instance‚ a lean system can reduce inventory‚ waiting time‚ excessive transportation‚ as well as defects in products and services. “The key considerations are the time and cost requirements for successful conversion‚ which can be substantial” (Stevenson‚ 2010‚ p.
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Lean implementation The lean implementation described in the book “Journey to lean”‚ written by Drew‚ McCallum Roggenhoffer describes lean‚ the set of principles‚ practices‚ tools and techniques to address the root causes of the operational under performance. Lean is a systematic approach of eliminating the sources of loss from entire value stream in order to gap between actual performance and the requirement of stakeholders. They authors describes the three kinds of losses as variability‚ inflexibility
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Briana McLaughlin Operations Management May 25th‚ 2014 Lean Reflection Throughout our operations management class we have practiced many simulations and experienced several observations on lean manufacturing. Although there are many components of lean manufacturing‚ I have highlighted some of the key points I have absorbed from the class thus far. Lean manufacturing concepts I have learned the most from include the three M’s‚ the five S’s‚ flexible resources‚ total quality management‚ and
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Everett * Introduction * Lean Efforts * 777 Floor Grid Component Delivery Improvements * 747 Line Side Supply and Simplified Ordering System * Chemical Point of Use Stations * 767 & 747 Wing Seal Moving Lines * 747 Horizontal Stabilizer Project Introduction Boeing is implementing Lean projects in various ways throughout its Everett Plant. The Company created an overall Lean Group to assist in the development and implementation of Lean initiatives throughout the plant
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address these issues by decreasing the turnaround time between surgical cases and increasing the percentage of first cases of the day beginning at their scheduled time. These two performance metrics were targeted for improvement through the use of lean work system principles implemented by a cross-functional process improvement team of OR employees aided by external consultants. This systematic improvement project resulted in significant improvement in on-time first case starts and slight overall
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Coventry University Postgraduate Program IFSM101EC - Lean and Six Sigma Analysis Tools and Techniques - 1112B MBA in Engineering Management Declaration: The assignment submitted is a result of my own investigation and independent work. All sections of the text and results‚ which been obtained from other sources‚ are fully referenced. No confidential information of Infosys is included in this assignment. I understand that cheating and plagiarism constitute
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Davidson‚ Paul. "Lean Manufacturing Helps Companies Survive." USA Today 02 Nov. 2009‚ Money sec.: 1b. Print. Sealy was the world’s top mattress maker in 2009. Before implementing a newer method of manufacturing they were inefficient‚ wasting resources‚ and often times so sloppy they were damaging this products minutes after they were produced. Sealy was able to remain profitable during the recession by switching to a lean manufacturing system. They were able to improve their inefficiencies
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