Tasks and answers Task 1: To what extent could or should Deane expect to apply the philosophies and techniques of JIT/Lean to the running of a staircase cell? Staircases Production Company (SPC) is a small‚ successful‚ privately owned timber and building materials company based in a small city in the UK. The company offers a wide variety of timber products‚ from regular doors‚ windows and staircases to special products such as non-standard sections or special profiles (i.e. old designs of skirting
Premium Lean manufacturing
Lean production: Successful implementation of organisational change in operations instead of short term cost reduction efforts by Thorsten Ahrens Lean Alliance® GmbH Im Schlosshof 4a • D-82229 Seefeld • Germany • Tel: +49 (08152) 7944-94• Fax: +49 (08152) 7944-93 © 2006 Lean Alliance. All Rights Reserved. This product‚ and any parts thereof‚ may not be reproduced in any form or used in any manner whatsoever without direct permission from the owners of the Lean Alliance. 1 Abstract
Premium Lean manufacturing Toyota Production System
Lean implementation The lean implementation described in the book “Journey to lean”‚ written by Drew‚ McCallum Roggenhoffer describes lean‚ the set of principles‚ practices‚ tools and techniques to address the root causes of the operational under performance. Lean is a systematic approach of eliminating the sources of loss from entire value stream in order to gap between actual performance and the requirement of stakeholders. They authors describes the three kinds of losses as variability‚ inflexibility
Premium Kanban Lean manufacturing Operating system
Lean Operations Lean is a philosophy of manufacturing that emphasizes the minimization of the amount of all resources (including time) used in operations of the company. Operations processes are considered to be Lean when they are very efficient and have few wasted resources. The elimination of WASTE is actually the defining principle of Lean. By eliminating waste of all sorts in the system‚ the lean approach lowers labour‚ materials‚ and energy costs of production. Lean also emphasizes building
Premium Lean manufacturing Kanban Toyota Production System
of manufacturing management‚ swept across the world. Before the transition of production methods to new manufacturing processes‚ organisations faced problems relating to their effectiveness‚ speed of reaction‚ and flexibility‚ and these had formed a bottleneck restricting the development of enterprises. It was in 1950 that Toyota Motor Corporation first proposed Just-In-Time (JIT) manufacturing systems. Some years later‚ through its assembly with Kaizen‚ Total Quality Management‚ Total Productive
Premium Lean manufacturing Manufacturing
1.0 Introduction Lean manufacturing is the systematic elimination of waste from all aspects of an organization’s operations‚ where waste is viewed as any use or loss of resources that does not lead directly to creating the product or service a customer wants when they want it. In many industrial processes‚ such non-value added activity can comprise more than 90 percent of a factory’s total activity Lean manufacturing or lean production are reasonably new terms that can be traced to Jim Womack‚ Daniel
Premium Lean manufacturing
more efficient. Lean production principles‚ pioneered by Toyota in the last half of the 20th century (Womack et al‚ 1990)‚ proved consistent results for the manufacturing companies that understood mass production strategy had become obsolete‚ after almost a century of dominance. Applicable successfully to the manufacturing industries‚ the lean philosophy will be analysed in the present synopsis through the perspective of services industry‚ usually dealing with intangibles. Lean Manufacturing In
Premium Manufacturing Lean manufacturing
The Influence of Implementation Lean Tools on Safety in Construction Projects in Gaza Strip. Mohammed Abu Zaiter Civil engineer ‚ IUG‚ Gaza ‚ PALESTINE E - mail : abu_alaihab@hotmail.com Abstract: lean construction approach is a new set of tools to improve project performance (e.g.‚ productivity‚ quality and safety) by increasing the profit and minimizing waste. This paper aims to investigate the implementation of lean tools in construction project and its impact on safety
Premium Construction Project management Lean manufacturing
challenges of implementing a lean accounting system in a lean manufacturing environment? Do you anticipate interest in lean accounting will grow‚ the methods will change‚ or the concepts will fade out and be replaced with another ‘flavor of the month’? How do you perceive lean principles affecting your career? Justify your answers. I. Lean Accounting Lean accounting often refers to more simplified accounting practices that focuses on eliminating waste‚ reducing production lead time‚ and producing
Premium Lean manufacturing
Lean Glossary The following are key concepts associated with lean manufacturing. Click on a link to jump directly to the related definition. 5S Andon Bottleneck Analysis Continuous Flow Gemba (The Real Place) Heijunka (Level Scheduling) Hoshin Kanri (Policy Deployment) Jidoka (Autonomation) Just-In-Time (JIT) Kaizen (Continuous Improvement) Kanban (Pull System) KPI (Key Performance Indicator) Muda (Waste) Overall Equipment Effectiveness (OEE) PDCA (Plan‚ Do‚ Check‚ Act) Poka-Yoke
Premium Lean manufacturing Toyota Production System