why lean Lean Manufacturing is not especially new. It is derived from the Toyota Production System or Just in Time Production‚ Henry Ford and other predecessors. The lineage of Lean manufacturing and Just In Time (JIT) Production goes back to Eli Whitney and the concept of interchangeable part in the 1850’s. It was finally when Taichii Ohno and Shigeo Shingo introduced Toyota Production System which in true sense talked about lean manufacturing. Todd(2000) defines lean production as “initiative
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The Influence of Implementation Lean Tools on Safety in Construction Projects in Gaza Strip. Mohammed Abu Zaiter Civil engineer ‚ IUG‚ Gaza ‚ PALESTINE E - mail : abu_alaihab@hotmail.com Abstract: lean construction approach is a new set of tools to improve project performance (e.g.‚ productivity‚ quality and safety) by increasing the profit and minimizing waste. This paper aims to investigate the implementation of lean tools in construction project and its impact on safety
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The high performance model is seen by a number of practitioners and researchers as the latest attempt to construct an alternative to Taylorism and lean production. Advocates of the high performance workplace (HPW) argue that it places greater emphasis on skill acquisition‚ opportunities to utilise skills‚ employee involvement and influence than lean work places. Appelbaum et al. (2000)‚ in their US-based study‚ report evidence of a positive correlation between HPW and job satisfaction. Ramsay
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INTRODUCTION Lean manufacturing‚ lean enterprise‚ or lean production‚ often simply‚ "Lean"‚ is a production practice that considers the expenditure of resources for any goal other than the creation of value for the end customer to be wasteful‚ and thus a target for elimination. Working from the perspective of the customer who consumes a product or service‚ "value" is defined as any action or process that a customer would be willing to pay for. Essentially‚ lean is centered on preserving
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Lean Operations Lean is a philosophy of manufacturing that emphasizes the minimization of the amount of all resources (including time) used in operations of the company. Operations processes are considered to be Lean when they are very efficient and have few wasted resources. The elimination of WASTE is actually the defining principle of Lean. By eliminating waste of all sorts in the system‚ the lean approach lowers labour‚ materials‚ and energy costs of production. Lean also emphasizes building
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Lean Management When managing the operation in a skilled industry‚ the business leaders must understand two main goals in creating a successful business - to increase profit and minimize or maintain the costs involved. Targeting these two goals has been a mystery for the entrepreneurs‚ especially with the increasing level of competition. The lean operation offers new perspectives on operation and it will achieve a balanced‚ smooth flow of operations. With lean operation and Just-in-time philosophy
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Taylor (2009) state that the concept of lean resource management was developed in the 1950s by the car manufacturing company Toyota. There are several aspects of lean resource management including the JIT or just in time system. Under such system‚ the inventory or raw materials that the company needs are ordered just in time to be used to the production process. According to Teresko (2007)‚ Toyota’s Production System is one that emphasizes the concept of lean manufacturing systems. Through such process
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Lean Glossary The following are key concepts associated with lean manufacturing. Click on a link to jump directly to the related definition. 5S Andon Bottleneck Analysis Continuous Flow Gemba (The Real Place) Heijunka (Level Scheduling) Hoshin Kanri (Policy Deployment) Jidoka (Autonomation) Just-In-Time (JIT) Kaizen (Continuous Improvement) Kanban (Pull System) KPI (Key Performance Indicator) Muda (Waste) Overall Equipment Effectiveness (OEE) PDCA (Plan‚ Do‚ Check‚ Act) Poka-Yoke
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focuses on LEAN productions‚ which aims at elimination of wastes there by reducing the environmental degradation. CONTENTS 1. Introduction 2. Lean production system 3. Basic elements of lean manufacturing 4. Overview of lean production system 5. Lean techniques 6. Characteristics of lean 7. Benefits of implementing lean 8. Case Study 9. Conclusion 10. References 1. INTRODUCTION Lean production
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Lean Manufacturing is a very popular and successful strategy‚ which many manufacturing companies have adopted over the past 60 years. Mone Consulting Firm has been referring this method for more than 20 years at a high success rate of 99%. If implemented effectively “going lean” for Classic Cable Company will have a positive impact throughout the entire enterprise‚ by introducing attainable goals. The goals of lean manufacturing will achieve: a balanced rapid flow‚ eliminate waste and disruptions
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