Vw Tsi
Service Training
Self-Study Program 824803
The Volkswagen 2.0 Liter
Chain-Driven TSI Engine
Volkswagen Group of America, Inc.
Volkswagen Academy
Printed in U.S.A.
Printed 5/2008
Course Number 824803
©2008 Volkswagen Group of America, Inc.
All rights reserved. All information contained in t his manual is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved t o make changes at any time without notice.
N o part of this document may be reproduced, stored in a retrieval system, or transmitted in any f orm or by any means, electronic, mechanical, photocopying, recording or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
All requests for permission to copy and redistribute information should be referred to Volkswagen Group of America, Inc.
Always check Technical Bulletins and the latest electronic repair information for information that may supersede any information included in this booklet.
Trademarks: All brand names and product names used in this manual are trade names, service marks, trademarks, or registered trademarks; and are the property of their respective owners.
Contents
Introduction ............................................................................... 1
Engine Mechanicals................................................................... 3
Lubrication System ................................................................. 20
Crankcase Ventilation System ................................................ 25
Cooling System ....................................................................... 27
Air Intake System .................................................................... 30
Fuel
Self-Study Program 824803
The Volkswagen 2.0 Liter
Chain-Driven TSI Engine
Volkswagen Group of America, Inc.
Volkswagen Academy
Printed in U.S.A.
Printed 5/2008
Course Number 824803
©2008 Volkswagen Group of America, Inc.
All rights reserved. All information contained in t his manual is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved t o make changes at any time without notice.
N o part of this document may be reproduced, stored in a retrieval system, or transmitted in any f orm or by any means, electronic, mechanical, photocopying, recording or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
All requests for permission to copy and redistribute information should be referred to Volkswagen Group of America, Inc.
Always check Technical Bulletins and the latest electronic repair information for information that may supersede any information included in this booklet.
Trademarks: All brand names and product names used in this manual are trade names, service marks, trademarks, or registered trademarks; and are the property of their respective owners.
Contents
Introduction ............................................................................... 1
Engine Mechanicals................................................................... 3
Lubrication System ................................................................. 20
Crankcase Ventilation System ................................................ 25
Cooling System ....................................................................... 27
Air Intake System .................................................................... 30
Fuel