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Toyota Management System

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Toyota Management System
TMS
TMS
TOYOTA Management System

Takashi Tanaka
1
© 2008 QV System, Inc. All rights reserved

The ideal
Basic Title project
Step 1. Expected Output

Step 2. Yearly Scheduling
Takashi Yumi

1996

Input
Output

1997
2000
-

Go to Milan
Alfa

156SW

2003 SNew pider 2004

Go

Swim
School 25m

Go to USA
2
© 2008 QV System, Inc. All rights reserved

Output
Basic Title

3
© 2008 QV System, Inc. All rights reserved

The ideal
Basic Title project
Step 1. Expected Output

Step 2. Yearly Scheduling
Takashi Yumi

1996

Input
Output

1997
2000
-

Go to Milan
Alfa

156SW

2003 SNew pider 2004

Go

Swim
School 25m

Go to USA
4
© 2008 QV System, Inc. All rights reserved

Basic Title
TOYOTA Management System

TDS

Product
Concept
Sales, After sales and CRM

Design

Engineering
Production
Concept

TMS

TMSS

Marketing Design

Marketing
Concept

Production
Design

Total

Production
TPS

TPS

TMS
(Toyota Management System)
TDS
(Toyota Development System)
Total TPS (Total Toyota Production System)
TMSS
(Toyota Marketing & Sales System)

5

© 2008 QV System, Inc. All rights reserved

Growth of TOYOTA
Basic Title
Profit
Current

1990s
1950s
Introduction of LEAN

Time

6

© 2008 QV System, Inc. All rights reserved

Basic Title
Objective: Reduce Lead-time
Resources
8

Before Implementation

6

After Implementation

4
2
0
-2
-2

0

2

4

6

8

10

12

14

16

18

20

22

Development Period (Months)

• Front Loading of activity
• Significantly reduced development expenditures
• Elimination of re-work, and its follow-on effects
7
© 2008 QV System, Inc. All rights reserved

Basic Title
OOBEYA: Big Project Room
Objective

Expected Output
Expected Output

Metrics
Targ
et
1 2 3 - 12

Capital

Good

Targ et Good

Weight
Cost

•Project Background
•Project Objective
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