Plant Visit Report

Topics: Flour, Wheat, Occupational safety and health Pages: 13 (2141 words) Published: September 17, 2014

THE UNIVERSITY OF THE WEST INDIES

Name: Faheema Kareema Baksh

I.D. #: 811001905

Course: Introduction to Engineering- MENG1006

Plant Visit Report

National Flour Mills Limited

Plant Visited On 13th October, 2011

Report Due On 14th November, 2011
Contents

Abstract

The purpose of this report is to relate what was learned when the engineering student had a site visit to National Flour Mills Limited, a company which specialises in the manufacturing of flour and other staple foods. This visit took place on the 13th October, 2011. The report contains information related to the production processes, marketing and distribution methods, quality control and health and safety aspects specific to the company.

Introduction

With exports to over 75% of the English speaking Caribbean, and 8 successful brands, National Flour Mills Limited (NFM) is one of the top manufacturing companies in the flour milling and feed milling industry in Trinidad and Tobago. Describing itself as being “So much more than flour”, their business includes: Flour Milling and Packaging

Rice Milling and Packaging
Dry Mix Blending and Packaging
Animal Feed Production and Packaging
Distributors of bulk corn/ bulk Soya bean Meal (but t this is now decreasing)/ Wheat Middling

Formerly known as Trinidad Flour Mills, NFM began its trading in 1966 as a company, owned and operated by a group of both local and foreign shareholders. On 30th September, 1972, NFM was incorporated, with the Government of Trinidad and Tobago holding the majority of the issued share capital; while minority holdings were held by two foreign investors - Inter Continental Grain Company and Maple Leaf Limited. The minority holdings were later purchased in 1980 by the Government of Trinidad and Tobago, thus creating a wholly owned State Enterprise. In 1995 NFM became a Public Limited Liability Company when its shares were sold on the open market and listed on the Trinidad and Tobago Stock Exchange. To date, 49% of its shareholding is owned by the public and 51% by the Government of Trinidad and Tobago. They produce many different types of powders, wheat flours, rice, and soya bean oil and soya bean meal. Their 8 brands include: Lotus

Ibis
Good N’ Natural
Lion
National
Hibiscus
Winner’s Choice
Command Performance

NFM specializes in the processing of grains (wheat) for the manufacturing of flour and animal feeds. Operations for their flour and feed milling take place at their Head Office, located at 27-29 Wrightson Road, Port of Spain. Students of the Introduction to Engineering Level One Engineering class were taken to NFM’s Head Office to learn about and report on the manufacturing and assembly processes, marketing and distribution methods, quality control and health and safety precautions associated with the company’s flour milling operations.

Production

Labour and Energy Used in Plant

NFM employs just fewer than 400 employees. This includes normal administrative workers, production employees and both skilled and unskilled workers. There are three main operators and two maintenance heads. The plant is considered to be a ‘lights out plant’, meaning that production can be shut down anytime as if with the flip of a switch.

The energy used in the plant is mainly electric, supplied by the Trinidad and Tobago Electricity Commission (T&TEC). However, a small amount of gas is also used to generate steam, which is used for making pellets of wheat millets.

Raw Materials

NFM imports its three main types of wheat from brokers primarily from the US as opposed to the geographically nearer South America. This is largely due to the facilities needed to import a large amount of grain. Approximately 30,000 tonnes of grains, including wheat, rice, corn and soybeans is brought in every three weeks (about 400 tonnes of raw wheat).

There are three main types or classes of wheat used by NFM; Dark Northern Spring (DNS), Soft Red Winter (SRW) and...


References: The National Flour Mills Limited website, which can be found at the following link:
http://www.nfm.co.tt
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