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MECHANICAL PROPERTIES OF LASER WELDED DUALPHASE STEEL JOINTS

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MECHANICAL PROPERTIES OF LASER WELDED DUALPHASE STEEL JOINTS
APEM journal Advances in Production Engineering and Management

ISSN 1854-6250

Volume 8 | Number 1 | Year 2013 | pp 52–60
Journal homepage: apem-journal.org

Influence of laser welding process parameters on weld pool geometry and duty cycle
Tadamalle, A. P.a*, Reddy, Y. P.a, Ramjee, E.b a Department of Mechanical Engineering, Sinhgad College of Engineering, Vadgaon(Bk) Pune, India-411041
Department of Mechanical Engineering, Jawaharlal Nehru Technological University, Kukkatpally, Hyderabad-85

b

ABSTRACT

ARTICLE INFO

In pulsed Nd:YAG laser welding process, the material melts and solidifies consecutively by a peak high power laser beam. The solidification time in this process is very less as compared to that of conventional welding process. The mode of welding process is governed by the process parameters like laser energy, pulse duration, pulse frequency, power and welding speed. This paper aimed at to examine the influence of welding speed and power on weld bead geometry and performance parameters such as duty cycle, pulse overlap, energy density and bead diameter. In this contest, first experiment is conducted on austenitic 304L stainless steel sheet by varying the welding speed from 2 mm/s to10 mm/s and second experiment is conducted varying laser power from 300 W to 3500 W. It was found from the experimental and analytical approach welding speed and laser power significantly affects on weld bead geometry, variation in bead diameter from pulse to pulse, duty cycle and effective pulse energy.

Keywords:
Duty cycle
Pulse overlap
Effective pulse energy
*Corresponding author:
Ashok_p_t@yahoo.com
(Tadamalle, A. P.)

© 2013 PEI, University of Maribor. All rights reserved.

1. Introduction
The success of laser welding depends on the careful consideration of process parameters and its requirements. The effective laser material processing is often useful to get a theoretical estimation of expected process results. The



References: Codigo Do Trabalho: 021018171. (2009). Characterization of Nd:YAG pulsed laser welded austenitic AISI 304L stainless steel, V congresso brasileiro de engenharia de fabricação 14 a 17 de abril de 2009, Belo Horizonte, Minas Gerais, Brasil Balasubramanian, K. R., Siva Shanmugam, N., Buvanashekaran, G., Sankaranarayanasamy, K. (2008). Numerical and experimental investigation of laser beam welding of 304 stainless steel, Advances in Production Engineering Singh, R., Alberts, M. J., A., Melkote, S. N. (2008). Characterization and prediction of the heat-affected zone in a laser-assisted mechanical micromachining process, International Journal of Machine Tools and Manufacturing, Hector, L. G., Chen, Y. L., Agarwal, S., Briant, C. L. (2004). Texture characterization of autogenous Nd:YAG laser welds in AA5182-O and AA6111-T4 aluminum alloys, Metallurgical and Materials Transactions, Vol Lee, M. F., Huang, J. C., Ho, N. J. (1996). Micro structural and mechanical characterization of laser-beam welding of a 8090 AL-Li thin sheet, Journal of material science, Vol Masoumi, M., Marashi, S. P. H., Pouranvari, M. (2010). Metallurgical and Mechanical characterization of laser spot welded low carbon steel sheets, Steel research international, Vol Nath, A. K., Sridhar, R., Ganesh, P., Kaul, R. (2002). Laser power coupling efficiency in conduction and keyhole welding of austenitic stainless steel, Sadhana, Vol Liao, Y. C., Yu, M. H. (2007). Effect of laser beam energy and incident angle on the pulse laser welding of stainless steel thin sheet, Journal of materials processing technology, Vol Zhang, Y. M. Kovacevic, R.; Li, L. (1996). Characterization and real time measurement of geometrical weld pool shape, Int Khan, M. M. A., Romoli, L., Fiaschi, M., Dini, G., Sarri, F. (2011). Experimental design approach to the process parameter optimization for laser welding of martensitic stainless steel in a constrained overlap configuration. Arata, Y., Miyamoto, I. (1972). Theoretical analysis of weld penetration due to high energy density beam, Transaction of AWRI, Vol. 1, 11-16. Chang, W. S., Na, S. J. (2002). A study on prediction of the laser weld shape with varying heat source equations and the thermal distortion of a small structure in micro-joining, Journal of materials processing technology, Vol.

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