Preview

Case 2

Good Essays
Open Document
Open Document
504 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Case 2
Just-in- Time in Kalamazoo - Chapter 2 Case
Samantha B. GilzineCase Background:
A firm specializing in motor homes located in Kalamazoo, Michigan. Discusses changes in inventory and other cost since the recent expansion of its market from the local Midwest to a national one. The companies also have to deal with another major problem because it only manufactures a few of it components while the others are purchased form outside vendors. In an attempt to reduce component part expenses, the president of the company considers implementing the Just-in-time system in his firm. The just in time is a system developed by Toyota designed to control quality develop supplier and distributors’ relationship and minimize inventory.

1.What is the total annual cost of maintaining the components inventory under the present system?
Under the present system the total cost to maintain the component per year is $1,292824.00
2.What would be the total annual cost of maintaining the components under the JIT system (Assuming no safety stocks)?
The annual cost of maintaining the components under the JIT system would be
3. Should Ballenger take into account any other cost or benefits from JIT system?

if so what are they?
With the JIT system Ballenger would be less concern about maintaining a large inventory and they would less likely to experience shrinkage. The just-in-time system will also ensure that parts are available to manufacture products and will better serve customers more effectively and efficiently.
4. If the JIT system is adopted are there safety sticks of any item that should be maintained? If so which ones and how much
If JIT system is adopted DVD players should be placed under capacity safety because they seem to be quite expensive.
5.If JIT system is adopted, what changes if any should occur in the relationships between Ballenger’s firm and his suppliers of components? Discuss
They would need to be more alert keen and discipline in terms of delivery

You May Also Find These Documents Helpful

  • Powerful Essays

    Available for Use | 33,000.00 | | | Ending Direct Materials Inventory | 2,000.00 | | | Direct Materials Used | | 31,000.00 | | Direct Labor | | 22,000.00 | | Manufacturing Overhead: | | | | Indirect Materials | 1,700.00 | | | Indirect Labor | 800.00 | | | Depreciation – Plant and Equipment | - | | | Plant Utilities, Insurance, and Property Taxes | 1,600.00 | | | Total Manufacturing Overhead | | 4,100.00 | | Total Manufacturing Costs Incurred During the Year | | | 57,100.00 | Total Manufacturing Costs to Account For | | | 70,500.00 |…

    • 687 Words
    • 3 Pages
    Powerful Essays
  • Powerful Essays

    JCT2 Task 1

    • 1659 Words
    • 8 Pages

    15,000 15,000 15,000 + Shipping 0 27,665 46,811 52,995 + Inventory Holding Costs 0 4,544 20,489 0 + Excess Capacity Cost 0 0 0 0 + Depreciation 0 45,833 91,667 137,500 =…

    • 1659 Words
    • 8 Pages
    Powerful Essays
  • Better Essays

    Waltham Motors Case

    • 863 Words
    • 4 Pages

    2. Using budget data, what was the total expected cost per unit if all manufacturing and…

    • 863 Words
    • 4 Pages
    Better Essays
  • Better Essays

    Supply Chain Task 1

    • 2621 Words
    • 8 Pages

    References: Ahmed, S. (2014, March 25). Just in Time (JIT) Manufacturing and Inventory Control System. Retrieved from Management Accounting: http://accounting4management.com/just_in_time.htm…

    • 2621 Words
    • 8 Pages
    Better Essays
  • Powerful Essays

    With the new process transitioning to the just-in-time (JIT) method, the technology portion of the organization will need to be upgraded to a system that monitors from the point of order to the point of delivery.…

    • 3640 Words
    • 15 Pages
    Powerful Essays
  • Good Essays

    Anixter Case

    • 1098 Words
    • 5 Pages

    Forecasting allowed the manufacturer to gain greater control over its inventory and set expectations of the levels of materials that would be kept on the production line and in its storerooms. There has been a reduction in costs associated with holding parts, managing parts, inventorying parts, creating purchase orders, handling freight and managing soft costs. For every purchase order, there was originally at least $50 in associated costs. By consolidating nearly 1,000 parts, Anixter helped to greatly reduce costs. Instead of everything going through separate steps from a buy to expediter to receiver to quality control to builder, everything is handled by Anixter. Without having to muddle itself with paperwork, the manufacturer only had to focus on the building of its products. The company has set a goal of doubling its profits in five years. Anixter is working with the company to meet its objectives, such as reducing its supplier base by half. Because of Anixter’s just-in-time program, the supply chain has built-in flexibility to meet shifting demands. Anixter can bill the manufacturer in any way and conduct various types of history reports. With engineering support to help fix a problem or change a design and dedicated labs to provide quality control, Anixter is further helping the manufacturer to control costs, meet objectives and maintain its production…

    • 1098 Words
    • 5 Pages
    Good Essays
  • Good Essays

    Case02 Piedmont

    • 1117 Words
    • 4 Pages

    Figures 6 – 10 provide suggested answers for this question. The answers for this question assume a useful life of 5 years. Using a discount rate of 8 percent, the net present value of all benefits is $1,732,836.16; the net present value of all costs is $1,640,384.79; the overall net present value is $92,451.36, and the project breaks even in approximately 3.84 years.…

    • 1117 Words
    • 4 Pages
    Good Essays
  • Powerful Essays

    John Deere Case Study

    • 1761 Words
    • 8 Pages

    The following report is a consultation analysis of John Deere Component Works costing structure. Included is a discussion of the existing cost system as well as a comparison with the proposal of the Activity Based Costing system. The solutions to the required discussion issues have been thoroughly prepared and are hereby included.…

    • 1761 Words
    • 8 Pages
    Powerful Essays
  • Good Essays

    Lean System

    • 368 Words
    • 2 Pages

    Each price of equipment is broken down with the optimum preventative maintenance frequency in bold.…

    • 368 Words
    • 2 Pages
    Good Essays
  • Good Essays

    A&D High Tech (A)

    • 613 Words
    • 3 Pages

    2. What is the total cost? How much of the total cost are labor costs? Capital costs?…

    • 613 Words
    • 3 Pages
    Good Essays
  • Satisfactory Essays

    Just in Time

    • 251 Words
    • 2 Pages

    Reduced Turn Around time – The competition is steady among companies that provide services, so a company that uses JIT concepts reduces the turnaround time and increase their…

    • 251 Words
    • 2 Pages
    Satisfactory Essays
  • Good Essays

    Push and Pull

    • 5901 Words
    • 24 Pages

    This report examines the different production planning methods being used in the current manufacturing environment. The report focuses on Push and Pull systems. The report discusses the advantages and disadvantages of each method and also looks at JIT and MRP as examples of Pull and Push systems respectively. The report also discusses two real world scenarios where these systems have been implemented successfully. In conclusion this report discusses Hybrid systems that have been gaining popularity.…

    • 5901 Words
    • 24 Pages
    Good Essays
  • Satisfactory Essays

    A&D HIGH TECH

    • 263 Words
    • 2 Pages

    What is the total cost? How much of the total costs are labour costs and capital costs?…

    • 263 Words
    • 2 Pages
    Satisfactory Essays
  • Good Essays

    are interested to get the cost information at a plant level and /or at a…

    • 1043 Words
    • 6 Pages
    Good Essays
  • Good Essays

    Just In Time Case Study

    • 866 Words
    • 4 Pages

    In terms of cost saving methodology, the Just In Time method of manufacturing and inventory control helps to reduce the amount of inventory throughout the supply chain and the cost is reduced and saved. Furthermore, in order to execute Just In Time correctly, the company has to be accurate in forecasting the customer demand, rather than just synchronizing the operation within manufacturing or supply chain process. Just-in-time (JIT) goal is to time-phase…

    • 866 Words
    • 4 Pages
    Good Essays