Preview

BARILLA SpA (A) Case Report

Powerful Essays
Open Document
Open Document
1403 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
BARILLA SpA (A) Case Report
Executive Summary

In 1987, Brando Vitali, then Barilla’s director of logistics, had proposed an alternative approach to order fulfillment. Vitali envisioned an approach that would radically change the way in which logistics organization managed product delivery by introduction of Just In Time Distribution (JITD) system. The JITD system is designed to mitigate Barilla’s high stock rates, fluctuating demands by distributors and stock outs.
As the incumbent logistics director, -Giorgio Maggiali, I have the intention of implementing the JITD system in Barilla’s Supply chain. Albeit, I need to contend with both internal and external stakeholders’ resistance to the system’s implementation, get the top management buy–in and build trust among stakeholders by engaging them at different levels.
My decision is that Barilla should start the implementation of the JITD system with our selected distributors as a pilot, which would enhance visibility with distributors, improve service levels and increase internal efficiencies.

Background

Pasta is the staple food of Italians with an estimated 3.5 Trillion Lire market, which was traditionally hand produced but many varieties of pasta produced commercially have become readily available over time.
In the 1980’s, Italy’s pasta market as a whole was relatively flat, growing less than 1% per year but Barilla enjoyed an annual growth of over 21% (Exhibit 1). This was achieved when Pietro Barilla repurchased the company earlier sold by him to W.R. Grace Inc. in the 1970’s.
Leveraging on capital investments and organizational changes made in the past with improving market conditions, Pietro pursued growth through expansion of existing businesses, both in Italy and other European countries, as well as through acquisition of new, related businesses.
Barilla was the largest pasta manufacturer in the world, making 35% of all pasta sold in Italy and 22% sold in Europe. Barilla offered pasta under three brands:

You May Also Find These Documents Helpful

  • Good Essays

    In order to protect the interests of consumers, the government can regulate the monopoly power of the firms in a free market, as this power enables firms to set high prices for the goods and services they are manufacturing. Government intervention can actually lead to lower prices and greater economic efficiency. Perhaps, the Italian Office of Fair Trading could investigate the abuse of monopoly power by the big pasta manufactures and break it up, or using other different methods, force the prices to go down, making it available for the Italians to buy pasta products. So that monopolies can exploit their position and charge high prices, because consumers have no alternatives. This is especially problematic if the product is a basic need, like water. For Italians, pasta is actually a necessity good.…

    • 648 Words
    • 2 Pages
    Good Essays
  • Powerful Essays

    My decision is to implement Just in time distribution (JITD) to Barilla Distributors to reduce distribution costs, inventory levels and manufacturing costs. This would enable Barilla to improve relationships with their distributors and provide them with more objective data so that they can improve their own planning procedures. Barilla Operations will have more control on what is being shipped out so that shipments can be planned to optimize full loads. Manufacturing costs can be reduced if schedules are planned in order to enhance operations output….i.e. Reduce down times and ensure long runs of like products to reduce energy costs. They would also be able to achieve financial gains by reducing the large amounts of inventories currently being carried and optimizing manufacturing schedules.…

    • 1739 Words
    • 7 Pages
    Powerful Essays
  • Satisfactory Essays

    Academia Barilla

    • 1084 Words
    • 6 Pages

    Largest pasta manufacturer in the world, making 25% of all pasta sold in the United States.…

    • 1084 Words
    • 6 Pages
    Satisfactory Essays
  • Powerful Essays

    Barilla Case Study

    • 1175 Words
    • 5 Pages

    Barilla has 25 plants, including large flour mills, pasta plants, and fresh bread, as well as plants producing specialty products. Raw materials, in the manufacturing process, were transformed to packaged pasta on fully-automated 120 meter long production lines. The plants were specialized by the type of pasta they would produce, with the primary distinction based on the composition of the pasta, e.g. dry or fresh pasta, pasta with or without eggs and spinach. Also, even within the same family of pasta products, individual products were assigned to plants based on the size and shape of the pasta. The manufacturing process at Barilla was very precise, and required tight heat and humidity specifications in the pasta dry process, so as to keep the changeover cost low and quality high.…

    • 1175 Words
    • 5 Pages
    Powerful Essays
  • Good Essays

    Barilla Spa(a) Case Study

    • 1270 Words
    • 6 Pages

    With the Just-in-Time Distribution (JITD) that was brought in from the logistics manager, neither internally nor externally is supporting the new system. With the lack of understanding of the new system and the positive results it will bring, it will be hard to convince buy-ins from different angles. The initiative should be tested first from Barilla’s own facilities and prove out the methods and be able to visualize the improvements to the rest of its supply chain.…

    • 1270 Words
    • 6 Pages
    Good Essays
  • Good Essays

    Barilla Spa - 7

    • 978 Words
    • 4 Pages

    This was because of the pasta specific temperature and humidity requirements for drying. This process could not be changed fast enough to accommodate the fluctuating demand for…

    • 978 Words
    • 4 Pages
    Good Essays
  • Powerful Essays

    Rather than delivering product to distributors when ordered, his logistics plan would specify the “appropriate” delivery quantities…

    • 2402 Words
    • 10 Pages
    Powerful Essays
  • Good Essays

    True Earth

    • 623 Words
    • 3 Pages

    Cucina Fresca Pasta succeeded because it was made with high quality durum wheat and was notoriously selective about ingredients for sauces. The product line featured standard pastas such as spaghetti, rigatoni and shells as well as pastas with blended ingredients. Moreover this product succeeded because the company became a supplier to a number of gourmet groceries throughout the Midwestern United States. The company had built loyal regional products. The company raised also consumer awareness through several promotional programs using coupons, magazine advertisements etc. The actual product development process for pizza is the service became larger regional accounts; the cost of such missteps increased and purchase process and willingness to pay increased. On the other hand, pasta product features with product development and taste as well as quantification of volume.…

    • 623 Words
    • 3 Pages
    Good Essays
  • Powerful Essays

    Paper

    • 3076 Words
    • 13 Pages

    Barilla's has 25 manufacturing plants located all throughout Italy where each plant has a dedicated product that they manufacture ranging from pasta, flour mills, fresh bread and specialty products such as croissants and Christmas cakes. Raw materials, in the manufacturing process, were transformed to packaged pasta on fully-automated 120 meter long production lines. Each plant specialized in manufacturing a type of pasta with the main distinction being the composite of the pasta i.e. dry or fresh pasta, or pasta with or without eggs and spinach. Even within the same family of pasta products, individual products were assigned to plants based on the size and shape of the pasta. For example “short” pasta products, such as macaroni or fusilli, and “long” products, such as spaghetti or capellini, were made in separate facilities due to the different sizes of equipment required. The manufacturing process at Barilla was very precise. Flour and water were mixed to form dough, which was then rolled into a long, thin sheet. Once the dough was rolled to the desired thickness, the dough was forced through a bronze die screen which gave the dough its shape. After being passed through an extruder, the pasta was cut to a desired length. The pasta was then hung over dowels or placed into trays and moved slowly through a long tunnel kiln and moved across the factory floor. The temperature and humidity in the kiln were precisely specified for each size and shape of pasta and to keep changeover costs low and product quality high Barilla followed a carefully chosen production sequence that minimized changes in the kiln temperature and humidity. After being dried for 4 hours, the pasta was weighed and packaged.…

    • 3076 Words
    • 13 Pages
    Powerful Essays
  • Good Essays

    Barilla Spa - 8

    • 1642 Words
    • 7 Pages

    My decision is to implement the Just-in-Time Delivery system. JITD will resolve the increasing operational inefficiencies and cost penalties that have resulted from large week-to-week variations in Barilla’s distributors order patterns. In order to reduce the Bullwhip effect being experienced by Barilla, their supply chain would have to be Centralized. This solution allows Barilla to see end customer demand and eliminate costs involved with inventory, manufacturing, and transportation. JITD would allow Barilla to work directly with its distributors and create a flexible manufacturing process. By following the suggestions made in the plan of action, Barilla will succeed in influencing its distributors and Sales personnel to work together and implement the JITD program, which will produce better performance in terms of time and money but will also promote trust and good relations among all the associates in the supply chain.…

    • 1642 Words
    • 7 Pages
    Good Essays
  • Good Essays

    Stuffed Shells History

    • 710 Words
    • 3 Pages

    Barilla was the brand of jumbo pasta shells I choose for the dish, no particular reason, just one of the options at the store. However, I found a long history that started in the late 1800’s in Parma Italy. “In 1937 they launched a…

    • 710 Words
    • 3 Pages
    Good Essays
  • Satisfactory Essays

    Ans2. The main problem that Barilla spa faced was caused by the demand fluctuations. The demand of goods fluctuated significantly week by week. The initial step was to determine how the demand pattern looks like. The demand pattern at distribution centers showed a significant fluctuation. The next step was to determine the impact of these fluctuations, and how much does it cost to handle these fluctuations. Inefficient production, excessive finished goods inventory, low utilization of central distribution and high delivery costs were affecting the progress. The key steps used by the JITD were…

    • 351 Words
    • 2 Pages
    Satisfactory Essays
  • Satisfactory Essays

    Pasta

    • 267 Words
    • 2 Pages

    Nothing says Italian food like pasta. Wherever Italians emerged they have brought their pasta and so today it is like an international staple. Unlike other Italian foods like pizza and tomato sauce, which have fairly recent history, but pasta may indeed have as much older pedigree going back hundreds maybe even thousands of years.…

    • 267 Words
    • 2 Pages
    Satisfactory Essays
  • Better Essays

    There is a large variability in demand. (GD’s and DO’s order once a week, in varying quantities, causing a bullwhip effect). This is strange, as the total market is relatively flat and nearly completely saturated. Because pasta is so common in Italy, people usually stick with their choice of brand, which is why demand should be stable for Barilla’s products. Therefore, the problem must be with distributors and/or retailers, not with actual demand of end-customers.…

    • 955 Words
    • 4 Pages
    Better Essays
  • Better Essays

    Dry Pasta

    • 917 Words
    • 4 Pages

    As time past, pasta production continued to grow and expand until the 17th century. Where in Naples the introduction of the kneading machine and mechanical press made pasta the food of the people, by significantly lowering its cost of production. Naples’ location also made pasta to be easily dried, thus extending its shelf life.…

    • 917 Words
    • 4 Pages
    Better Essays