A STUDY ON FORGING OF WROUGHT ALUMINUM ALLOYS
(AA2014, AA2219, AA5083, AA6061, AA7075)
AT RACHAMALLU FORGINGS Pvt. Ltd. A MINI PROJECT WORK IN THE PARTIAL FULFILLMENT OF THE DEGREE
BACHELOR OF TECHNOLOGY IN
METALLURGICAL AND MATERIALS ENGINEERING
M.V.SAI SRI RAMA RAO (09261A1836)
T.SASI KIRAN (09261A1853)
Under the guidance of
Mr. P. K. SUBRAMANIAN ,
Mr. R. ASHWIN KUMAR REDDY HEAD OF DEPARTMENT, (PRODUCTION MANAGER) METALLURGICAL AND MATERIALS & ENGINEERING, Mr. R. SIVA CHARAN REDDY MGIT. (QUALITY MANAGER)
The basic concept of this project is manufacturing of aluminum alloys by forging process and different equipment like pneumatic hammer forging machines, furnaces, saddles, dies etc. and their qualitative analysis. The use of forging is to reduce material wastage and manufacturing time, avoids complex machining operations and used for mass production. The components are manufactured by various operations like up-setting, punching, draw-down and flattening. The study includes heat treatment and qualitative analysis also. Pneumatic forging hammers, hand tools like saddles, mandrels, punches, calipers and tongs will play prominent role in this process. The project entitled “study on forging of wrought aluminum products.” In this project we are studying the manufacturing processes and quality testing of forged aluminum alloy products, which are used in aircrafts, marine applications, missile parts and automobile parts. We have undergone the mini-project at “RACHAMALLU FORGINGS PVT.LTD.” located at BALANAGAR, HYDERABAD.
M.V.SAI SRI RAMA RAO
With immense pleasure we take this opportunity to thank all who have helped us in making project possible.
We express our deep sense of gratitude and Indebtedness to Sri. Dr. J.Viplava kumar, Dean, Metallurgy and Materials Engineering Department, for his guidance, motivation, encouragement and timely help throughout the period of the project report in the systematic manner.
We extend our whole hearted thanks to Mr. P.K.Subramanian, Head of Department, Metallurgy and Materials Engineering, for his guidance and granting permission to carry out our project work.
We also extend our whole hearted and grateful thanks to Mr. R.Shiva Prasad Reddy garu, Managing Director, Mr. R.Ashwin Kumar, Production Manager & Mr. R.Siva Charan, Quality Manager, RACHAMALLU FORGINGS PVT.LTD, Hyderabad, for their patience, advice and technical guidance given throughout our project.
M.V.SAI SRI RAMA RAO
DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING
(Affiliated to Jawaharlal Nehru Technological University, Hyderabad)...
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