Preview

Three Automation Types

Better Essays
Open Document
Open Document
1011 Words
Grammar
Grammar
Plagiarism
Plagiarism
Writing
Writing
Score
Score
Three Automation Types
Three Automation Types

A. Fixed Automation
A system in which the sequence of processing (or assembly) operations is fixed by the equipment configuration. The operations in the sequence are usually simple. lt is the integration and coordination of many such operations into one piece of equipment that makes the system complex.

Typical features:
Suited to high production quantities
High initial investment for custom-engineered equipment
High production rates
Relatively inflexible in accommodating product variety

The economic justification for fixed automation is found in products with very high demand rates and volumes. The high initial cost of the equipment can be spread over a very large number of units, thus making the unit cost attractive compared to alternative methods of production. Examples of fixed automation include mechanized assembly lines (starting around 1913 - the product moved along mechanized conveyors, but the workstations along the line were manually operated) and machining transfer lines (beginning around 1924).

B. Programmable Automation
The production equipment is designed with the capability to change the sequence of operations through reprogramming to accommodate different product configurations. The operation sequence is controlled by a program, which is a set of instructions coded so that the system can read and interpret them. New programs can be prepared and entered into the equipment to produce new products.

Typical features:
High investment in programmable equipment
Lower production rates than fixed automation
Flexibility to deal with variations and changes in product configuration
Most suitable for batch production
Physical setup and part program must be changed between jobs (batches)

Automated production systems that are programmable are used in low and medium-volume production. The parts or products are typically made in batches. To produce each new batch of a different product, the

You May Also Find These Documents Helpful

  • Powerful Essays

    MU1 Assignment 2

    • 1726 Words
    • 6 Pages

    In manufacturing companies, production is usually the most important aspect of the entire process mostly due to the high cost incurred, the staffing and the complexity of the departments involved –…

    • 1726 Words
    • 6 Pages
    Powerful Essays
  • Good Essays

    capsim strategies

    • 2515 Words
    • 9 Pages

    Production: We will significantly increase automation levels on all products. However, because automation sets limits upon our ability to reposition products with R&D, we automate more in the slower moving Traditional and Low End segments than in the fast moving High End, Performance, and Size segments. We will prefer second shift/overtime to capacity expansions.…

    • 2515 Words
    • 9 Pages
    Good Essays
  • Powerful Essays

    Womack, J., Jones, D. and Roos, D. (1990) The Machine That Changed the World New York: Macmillan. (Prescriptive and atheoretical account of the Toyota production system and its application across all sectors of industry).…

    • 6914 Words
    • 28 Pages
    Powerful Essays
  • Best Essays

    Assembly Line Essay

    • 1689 Words
    • 7 Pages

    From the beginning of times, most markets and products have been targeted to the bourgeoisie and/or anyone who could easily afford these products. But in the early 1900’s, an individual named Henry Ford, decided to change this idea and dared society to work for the success of the proletariat and the lowering of costs. Henry Ford, along with other individuals, created the highly praised “moving assembly line” and started the mind change in the targeting of markets. The assembly line was a way in building a final product using various people that would build particular parts, and then would assemble them together as a whole; this was a success and revolutionized the world of manufacturing. Although many opposed to this idea in the early stages, and many independent builders suffered from this method of building, the assembly line was one the best things that could have happened to the U.S. because it lowered costs of products, completed products faster, helped middle class people succeed and helped the U.S. economy grow in many different areas of economical and business productivity.…

    • 1689 Words
    • 7 Pages
    Best Essays
  • Good Essays

    The work done in SIP was related to Production planning and control and was also related to reduction in manufacturing throughput time for a special purpose machine MD-1985(H50). Planning and control is used to make decisions on the procurement,allocation and utilization of production resources to satisfy customer’s requirements from the machine . The ultimate objective of production planning and control is to contribute to the profits of the company. As with inventory management and control, this is accomplished by keeping the customers satisfied through the meeting of delivery schedules. Some of the objectives of production planning and control are to establish routes and schedules for work that…

    • 758 Words
    • 4 Pages
    Good Essays
  • Good Essays

    Before the remarkable progress in technology, innovations were limited, so the first cars were hand-built. This changed, however, when an eager young man named Henry Ford invented something that significantly altered production movement and manufacturing. During the 1890s, factories were loud, crowded, and bustling. They had an order to them, however, something was missing. The creation of the assembly line would change both how things were made, and the amount of time it took to produce items. Using interchangeable parts, Ford was able to perfect the assembly line, and forever change how automobiles and even other items were made. Today’s technologies have been greatly affected by the remarkable progress he made in the early 20th century.…

    • 802 Words
    • 4 Pages
    Good Essays
  • Better Essays

    1. Production. Production is defined as the manufacture or assembly of the final product [4]. The production manager is the one who is in charged about making decisions to make sure that the final product follows the company’s policy regarding quality, quantity, time lines, and the assembly or manufacturing processes. He coordinates the work culture and plans and controls the processes of production. He also has to make sure that the quality of the final product complies with the company’s standards.…

    • 949 Words
    • 4 Pages
    Better Essays
  • Satisfactory Essays

    Automation

    • 749 Words
    • 3 Pages

    SparkPlace is a two-year-old business with a hot new product: software that manages and measures the effectiveness of permission-based marketing campaigns for social media. The company is in the process of deciding on which of two customer segments to focus its strategy. Each segment has demonstrable advantages, but developing the product for and marketing to both segments simultaneously could pose big challenges. Is the argument against being "all things to all people" a valid one? If so, which customer segment should SparkPlace target? Or is there a single strategy that can capture the potential value of both types of customers without draining the company's resources?…

    • 749 Words
    • 3 Pages
    Satisfactory Essays
  • Powerful Essays

    In this report will be analysed the current production line of a manufacturing company that produces three different products. Because the system is consuming too much resources and it’s not very efficiently, ways to improve all this factors is needed. By identifying the bottleneck an alternative solution can be proposed for this problem.…

    • 5613 Words
    • 23 Pages
    Powerful Essays
  • Best Essays

    Automation Term Paper

    • 4248 Words
    • 17 Pages

    The question that is being asked for this research paper is: “Why should the level of automation in a manufacturing facility depend on production quantity and production rate?” One of the main reasons why it is so important is because it helps companies and audiences to further understand why automation is implemented and to what extent it is effective – how do we determine if more or less level of automation is good or bad?. By understanding the concept of automation and the factors in the decision to incorporate it we can see the benefits of it and dis-benefits of either too little or too much automation. We can also see how much the level of automation affects the income of a company when production rates and quantities are involved.…

    • 4248 Words
    • 17 Pages
    Best Essays
  • Good Essays

    The assembly line hasn’t really been developed and updated since the 20th century. However, in some car manufacturers robots can be found replacing men and larger and more intricate machines are being…

    • 293 Words
    • 2 Pages
    Good Essays
  • Good Essays

    way that provides managers with useful insights in controlling the various organuational elements that affect the performance of the production function. Most manufacturing companies use the standard sets of production…

    • 8269 Words
    • 58 Pages
    Good Essays
  • Good Essays

    Henry Ford Essay Example

    • 1066 Words
    • 5 Pages

    Ford's concept of an assembly line sprang from the thought that a car could be produced much quicker if each person did one, single task. He applied this in his Highland Park plant, and cut down production time of one Model T to a fraction on the time. The carefully timed pace of a conveyor…

    • 1066 Words
    • 5 Pages
    Good Essays
  • Powerful Essays

    Production Control

    • 3898 Words
    • 16 Pages

    The production control activity is a chain of interrelated events that functions as a system. The decisions are made for different horizons in time and with different degrees of accuracy. Yet they must all occur if the ultimate objective is to be met: that is, to use limited resources effectively to produce goods that satisfy customer demands and create a profit for investors.…

    • 3898 Words
    • 16 Pages
    Powerful Essays
  • Satisfactory Essays

    Integrated approach in which the software used in designing products is also used to write a computer program to control the machinery.…

    • 329 Words
    • 2 Pages
    Satisfactory Essays