Textile Internship Project

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  • Topic: Knitting, Yarn, Spinning
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Textile Internship Project

SCM TEXTILES, Tirupur

Abhijeet
Kiran
Pranav
Romel
Yogesh

COMPANY PROFILE
COMPANY PROFILE
•Sri Centhil Murugam Garments Private Limited forayed
into the textile industry in 1989 at Tirupur.

•A part of the TCS {The Chennai Silks} Textiles Pvt. Ltd.
Established in 1962.
•A vertical knit garment manufacturing and exporting unit.

SCM TEXTILE SPINNERS
• Established : 2003

• ISO 9001:2000 Certification
• Installed Spindle Capacity of the unit : 63600
• 363 Working Days
• Man power: 800

PLANT
PLANT LAYOUT

GODOWN LAYOUT
50 M x 40 M
25 M x 20 M

g1

G2

G3

•No windows
•Asbestos roof
•No electric point

G4

G5

g2

G1

GODOWN
STORAGE FACILITY:
• 7 godowns in all.
• 1 for organic cotton
• 2 for waste cotton fibre
TYPE OF COTTON:


GIZA,



PIMA,



SUDAN,



ORGANIC

SPINNING PROCESS[SUMMARY]
BLOW ROOM

LAP
CARD SLIVER

CARDING

COMB SLIVER

COMBING

DRAWING
SPINNING
AUTOCONER

ROVING
YARN
WOUND YARN

MIXING
• Mixing is done in 3 ways:• Manually (for finer count 80’s / 100’s)

• Mixing bale opener (LMW, LB 3/6 )

• Automatic bale Plucker (Laksmi LA-23)

SPINNING PROCESS
CARDING

Parallel alignment of fibers
Removes entanglement
Converts lap into card sliver
Machine : LC300A NO.55 RATE: 80 kg/hr

COMBING

Additional straightening and parallelization
Noils are completely removed
Converts card sliver into comb sliver
Machine : COMBER LK64 NO.33 RATE: 56 kg/hr

DRAWING

Combining of several slivers to remove
irregularities
Produces longer and thinner slivers
Machine : LDO/6(6) & RSB 851(7) RATE: 800m/min

SPINNING PROCESS
ROVING

Further drawing and twisting take place
Roving has no tensile strength
Machine : simplex

SPINNING

Drawing out of roving and twisting
Winding yarns on bobbins
Machine : Ring Frame LR 6S no. of spindles =1200

AUTOCONER

Automatic winding of cones
Machines: SCHLAFROST-15 (no.15)
MURATEC(no. 9) Total heads=60(8 cops per head)

YARN
CONDITIONING

humidifying cotton yarn to impart strength
Temp 58-65 deg. Celsius for around 1 hour
Machine : ELGI Capacity: 500 cones

YARN TESTING LAB

USTER AFIS PRO

USTER TESTER 4

Blackboard appearance

USTER Tensojet 4

CSP SYSTEM

YARN TESTING LAB
USTER AFIS PRO

USTER TESNOJET 4

USTER TESTER 4

BLACKBOARD

CSP SYSTEM

To check for Fiber length, maturity, trash and
nep content in the sliver.
To check tensile strength,weak places and
weavability(24 km. per hour).
To test unevenness, hairiness, thin and thick
spot and neps in sliver, roving and yarn.
To visually identify thick, thin places, nebs
and slubs in yarn
To test count and tensile strength of 1 lea of
yarn

SCM KNITTING UNIT
• Tirupur is known as the knitting capital of india.
• SCM knitting unit is one of the biggest unit here.
• Can produce a daily capacity of 10 tons of knitted fabrics • Employs around 100 people.

KNITTING UNIT PLANT LAYOUT

KNITTING MACHINES
• Jumberca (Spain) knitting machines for Interlock, Drop Interlock & Auto Stripes
• Pailung (Taiwan) knitting machines for Rib, Wheel Jacquard with Lycra • Matsuya (Japan) Collar knitting machines to knit all types of flat knit collars • Unitex (Singapore) knitting machines for jersey with 3 thread conversion

TYPES OF FABRICS PRODUCED


Single Jersey
• Plain
• Jacquards
• Feeder stripes
• Auto stripes
• 2-thread fleece



Double Jersey
• Rib
• Interlock
• Feeder stripes
• Auto stripes

KNITTING MACHINES
DIA

GG

M/C.

FEED

FABRIC

19

20/24

Unitex

62

3 Thread Fleece, Fine, All Track Designs/Lycra attached

20

24

Mayer & Cie

62

All 4 Track Designs/Lycra Attached

21

20/24

Unitex

65

3 Thread Fleece, Fine, All Track Designs/Lycra attached

22,23

24

Mayer & Cie

72

All 4 Track Designs/Lycra Attached

24

20/24...
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