Research on Productivity Enhancement

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  • Topic: Operator, Operators in C and C++, Sleeve
  • Pages : 19 (5119 words )
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  • Published : March 8, 2013
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PRODUCTIVITY ENHANCEMENT
Day 1: 4th July’12
Understanding style running on line no. 5
Style name| L Zion Blouse|
Order No.| 1278339|
Order quantity| 10365|
Colour| In 2 colours - Black, Pale Pink|
Season| Autumn Winter 2012|
Country of buyer| Sweden, Finland, Norway, Poland, Germany (Europe)| Buyer| Cubus|
Garment description:| Women woven top with open back|
Fabric details| Poly satin black;Poly satin pale pink |
Fabric description:| Poly satin black 60X60, GSM 113;Poly satin pale pink 60X60, GSM 113| Order date| 11th April, 2012|
After style study, we found out types of defects occurring in the garment at the end line inspection table. A report named DHU (defects per hour unit) is filled by the end line checker hourly

Machine layout of line no.5
Edge stitch at neck, cuff strap making and turn
Sleeve attach
Sleeve slit making
Placket attach at back
Neckband runstitch
Side o/l
Shoulder o/l, armhole o/l
Shoulder attach
Placket finish
Front pleat making
Bottom hem
Neck band attach to neck,
Sleeve slit tacking
Button loop piping joint, Button loop making, Button loop tacking to neck band Neck band attach to each other
Hanger loop tacking to neck, wash care attach
Neck band finish
Sleeve opening pleat making, cuff attach single stitch
End line check point

Neck band attach to neck, main label tacking at neck

Day 2 : 5th July’12
Understanding various Operations of the style, time taken to perform each operation and target. Operation No.| Description| Std min.| Target @ 100%| Machine| Work Aid| 1| Button loop piping joint| 0:25| 240| SNLS| P-351|

2| Button loop making and cut| 0:20| 300| SNLS| FOLDER 1| 3| Neck band creasing and marking| 1:27| 47| Manual| Template| 4| Neck band attach to each other| 0:92| 65| SNUBT| P-351| 5| Button loop tacking to neck band| 0:60| 100| SNUBT| P-351| 6| Neck band run stitch| 1:10| 55| SNLS| P-351|

7| Edge stitch at neck band seam| 1:23| 49| SNLS| CR 1/32| 8| Neck band re-marking for attach| 0:60| 100| Manual| Template| 9| Cuff strap joint| 0:25| 240| SNLS| P-351|
10| Cuff strap creasing| 0:20| 300| Manual| Folder 3/8| 11| Cuff strap making & turn| 1:40| 43| SNUBT| P-351| 12| Sleeve slit piping joint| 0:30| 200| SNLS| P-351| 13| Sleeve slit making| 0:65| 92| SNLS| Binder 28mm|

14| Sleeve slit tacking| 0:80| 75| SNUBT| P-351|
15| Placket strap joint| 0:30| 200| SNLS| P-351|
16| Placket strap creasing| 0:40| 150| Manual| Folder ¾| 17| Placket attach at back single stitch| 1:42| 42| SNLS| CR 1/32| 18| Placket finish| 1:60| 38| SNLS| CR 1/32|
19| Front top side pleat making| 1:11| 54| SNUBT| P-351| 20| Shoulder attach| 0:67| 90| SNLS| P-351|
21| Shoulder o/l| 0:50| 120| 3th O/L| Margin guide|
22| Sleeve attach| 1:70| 35| SNLS| P-351|
23| Armhole o/l| 0:92| 65| SNLS| Margin guide|
24| Side attach| 1:27| 47| SNLS| P-351|
25| Side o/l| 0:95| 63| 3th o/l| Margin guide|
26| Neck band attach to neck| 1:20| 50| SNLS| P-351|
27| Neck band finish| 1:50| 40| SNLS| CR 1/32|
28| Sleeve opening pleat making| 0:90| 67| SNUBT| P-351| 29| Cuff attach single stitch| 2:10| 29| SNLS| CR 1/32| 30| Bottom hemming| 1:50| 40| SNLS| Folder 3/8|
31| Cuff closing| 1:43| 40| SNUBT| P-351|
32| Hanger loop tacking to neck| 1:15| 52| SNUBT| P-351| 33| Main label tacking at neck| 1:10| 55| SNUBT| P-351| 34| Wash care & line code attach| 0:60| 100| SNLS| P-351|

Day 3: 6th July’12
We did time study:
Time Study - 1
S.No.| OPERATION NAME| OPERATOR NAME| 1| 2| 3| TYPE OF MACHINE| AVERAGE TIME| TARGET| 1.| Front top side pleat making| Rajni| 0:47| 0:42| 0:41| SNUBT| 0:44| 136| 2.| Placket strap joint| Rajni| 0:29| 0:31| 0:32| SNUBT| 0:30| 200| 3.| Placket strap...
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