Project Management: Setup New Plant of Core Production Line

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FIB 36103 - Project Management
Setup New Plant of Core Production Line
Ahmad Azhari Bin Zainal Mohd Mawardi Bin Hussain 50213111051 50213111151

UNIKL MALAYSIA FRANCE INSTITUTE

Table of Contents
1. a. b. c. d. Project Overview....................................................................................... 2 Introduction ......................................................................................... 2 Project Goal’s ..................................................................................... 3 Project Objectives............................................................................... 3 Scope of Project ................................................................................. 4 Production flow ................................................................................... 9 Project Organization Chart ............................................................... 10 Expected Outcome ........................................................................... 11 Assumption and Limitations / Potential Problems ............................. 11 Master Planning Schedule (WBS) .......................................................... 12 a. i. ii. iii. iv. v. vi. b. i. Project Scheduling ............................................................................ 12 List of Activities / Tasks / Resources.............................................. 12 Linear Responsibility Matrix ........................................................... 13 Action Plan & WBS ........................................................................ 14 Network Diagram (AOA) ................................................................ 16 Critical Path ................................................................................... 17 Gantt Chart .................................................................................... 24 Project Budgeting ............................................................................. 28 Prepare Capital Cost Expenditure & Operation Cost ........................ 28

e.
f. g. h. 2.

ii. Calculate of Return Of Investment and Payback Period ................... 32 3. 4. a. b. Carry Out Risk Analysis and Risk Management ..................................... 34 Appendixes ............................................................................................. 35 Layout Design ................................................................................... 35 Example product specification (W620) ............................................. 36

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FIB36103 PROJECT MANAGEMENT

UNIKL MALAYSIA FRANCE INSTITUTE

1. Project Overview
a. Introduction
Vacuumschmelze (VAC) is a company from German that produce core. Cores are widely used in common mode choke (CMC) application due to their unique combination of properties. By using low cost raw material and modern, VITROPERM strip is used and have a wide range of applications. The applications of core are:     Solar Inverter Frequency Converter EMC Filter Automotive Application

The cores produce have the different size and inductive value. VAC has provided the technology and methodology to us to build one production line in Malaysia. The sales office is located in Singapore. So, we want to build our plant in Malacca. This is because the location of plant is near to the sales office. It will be reduced the logistic cost. For early stage, there will be VAC staff from German that guide our technician and engineer.

For the layout design of the plant, it will be guide by Process Engineer so that the operations flow according to process steps. The design also has to fulfill the safety requirement. There is also other thing to be considered when designing the plant. For example is the location of the furnace area and gas area. Both of the area need to locate near because Annealing process required Nitrogen and Hydrogen gas.

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FIB36103 PROJECT MANAGEMENT

UNIKL MALAYSIA...
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