Production

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4/26/2010

Submitted By:
Ravi Talib (8146)
Rehan Raza (7707)
Ghazal Zehra (7962)
Saman Maqsood (7484)
Nazish Kidwai (7624)

Submitted To:
Mr. Zafar Kamal

|

Course:
MAN303 (E)
IoBM| Production Management System Of Envicrete Limited|

Table of Contents

LETTER OF ACKNOWLEDGEMENT3
EXECUTIVE SUMMARY4
INTRODUCTION TO THE COMPANY5
INVENTORY MANAGEMENT SYSTEM6
PLANT LAYOUT AND CAPACITY10
INTERNATIONAL QUALITY CERTIFICATION11
QUALITY MANAGEMENT13
USAGE OF SPC/QC TOOLS17
PROBLEMS FACED BY ENVICRETE19
PARETO CHART20
RCCA21
PLANNED GANTT CHART23
ACTUAL GANTT CHART24
REFERENCES25

LETTER OF ACKNOWLEDGEMENT

All thanks to Almighty Allah for the timely and satisfactory completion of this term report. This is to extend a special thanks to the following people:

* Mr. Saud Ul Arfeen
Director
Envicrete Limited

* PRODUCTION DEPARTMENT STAFF
ENVICRETE LIMITED

Last but not the least, we would like to thank our course teacher, Mr. Zafar Kamal , who helped us in this project and clear all our confusions.

EXECUTIVE SUMMARY

This report consists of the Production Management System of our chosen company, Envicrete. It starts with a brief introduction about the company and moves on to discuss the inventory management system our company uses. Just-in-time inventory system is an inventory strategy that strives to improve a business's return on investment by reducing in-process inventory and associated carrying costs. Details about the systems benefits as well as the problems are provided. Along with the inventory system, Plant Layout and Capacity and The International Quality Certification of Envicrete are also present in this report. The production cycle of Envicrete consists of a total number of 6,000 hrs per year. And for the purpose of quality assurance Envicrete is an associate member of The National Concrete Masonry Association (NCMA). In most industries especially in manufacturing and process industry, the concept of quality management is old and used extensively. Nowadays, application of quality management is not only becoming popular but also mandatory in construction industry. For Envicrete, quality means excellence. Our report also consists of the Pareto charts, defining the problems faced by Envicrete and the RCCA tables as well. The usage of SPC/QC tools and charts are included. In the end we have added the planned and actual gantt charts of our schedule, which were not so different from each other.

INTRODUCTION TO THE COMPANY

The word Envicrete is derived from the words Environment and Concrete – An environmental friendly way of producing concrete products. Envicrete Limited is the largest manufacturer of high quality concrete block products in Pakistan. The company was incorporated in 1984. It is the first company in Pakistan to manufacture various sizes of concrete block products for a variety of applications like Walls, Flooring, Landscaping, Retaining Wall Systems and Kerbstones. Envicrete production facility comprises of a totally automated computerized American plant using state of the art concrete manufacturing technology conforming to the most stringent international specification. By utilizing the latest concrete manufacturing technology, advance quality control procedures and adherence to prescribed international standards, Envicrete has earned an unmatched reputation for reliability and excellence. Today Envicrete is the market leader and the first choice of leading architects, engineers, consultants and the most demanding specifiers in the country who have extensively used Envicrete Products for innumerable residential, industrial, commercial and municipal projects.

INVENTORY MANAGEMENT SYSTEM

The Inventory management system implemented by ENVICRETE is: Just in Time (JIT) Inventory Management System:
Just-in-time (JIT) is an inventory strategy that strives to improve a business's return on investment by...
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