A wide range of options
Boiler systems are classified in a variety of ways. They can be classified according to the end use, such as foe heating, power generation or process requirements. Or they can be classified according to pressure, materials of construction, size tube contents (for example, waterside or fireside), firing, heat source or circulation. Boilers are also distinguished by their method of fabrication. Accordingly, a boiler can be pack aged or field erected. Sometimes boilers are classified by their heat source. For example, they are often referred to as oil-fired, gas-fired, coal-fired, or solid fuel –fired boilers. Let us take a look at some typical types of boilers.
Firetube boilers consist of a series of straight tubes that are housed inside a water-filled outer shell. The tubes are arranged so that hot combustion gases flow through the tubes. As the hot gases flow through the tubes, they heat the water surrounding the tubes. The water is confined by the outer shell of boiler. To avoid the need for a thick outer shell firetube boilers are used for lower pressure applications. Generally, the heat input capacities for firetube boilers are limited to 50 mbtu per hour or less, but in recent years the size of firetube boilers has increased.
Firetube boilers are subdivided into three groups. Horizontal return tubular (HRT) boilers typically have horizontal, self-contained firetubes with a separate combustion chamber. Scotch, Scotch marine, or shell boilers have the firetubes and combustion chamber housed within the same shell. Firebox boilers have a water-jacketed firebox and employ at most three passes of combustion gases. Most modern firetube boilers have cylindrical outer shells with a small round combustion chamber located inside the bottom of the shell. Depending on the construction details, these boilers have tubes configured in either one, two, three, or four pass arrangements. Because the design of firetube boilers is simple, they are easy to construct in a shop and can be shipped fully assembled as a package unit. These boilers contain long steel tubes through which the hot gases from the furnace pass and around which the hot gases from the furnace pass and around which the water circulates. Firetube boilers typically have a lower initial cost, are more fuel efficient and are easier to operate, but they are limited generally to capacities of 25 tonnes per hour and pressures of 17.5 kg per cm2.
Watertube boilers are designed to circulate hot combustion gases around the outside of a large number of water filled tubes. The tubes extend between an upper header, called a steam drum, and one or more lower headers or drums. In the older designs, the tubes were either straight or bent into simple shapes. Newer boilers have tubes with complex and diverse bends. Because the pressure is confined inside the tubes, watertube boilers can be fabricated in larger sizes and used for higher-pressure applications. Small watertube boilers, which have one and sometimes two burners, are generally fabricated and supplied as packaged units. Because of their size and weight, large watertube boilers are often fabricated in pieces and assembled in the field. In watertube or “water in tube” boilers, the conditions are reversed with the water passing through the tubes and the hot gases passing outside the tubes. These boilers can be of a single- or multiple-drum type. They can be built to any steam capacity and pressures, and have higher efficiencies than firetube boilers.
Almost any solid, liquid or gaseous fuel can be burnt in a watertube boiler. The common fuels are coal, oil, natural gas, biomass and solid fuels such as municipal solid waste (MSW), tire-derived fuel (TDF) and RDF. Designs of watertube boilers that burn these fuels can be significantly different. Coal-fired watertube boilers are classified into three major categories: stoker fired units, PC fired...