Management Marketing Trainee Report: Flexituff International Limited

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  • Topic: Material, Tensile strength, Low-density polyethylene
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  • Published : September 15, 2011
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Induction Report

Submitted on
April 2010

Submitted to Submitted By
Mr. Vikas Sinha Sunil Verma
Sr. Manager MarketingManagement Trainee- Marketing
Flexituff Intternational Limited Flexituff Intternational Limited

Departments visited

1. HRD
2. Tape Plant
3. Multifilament
4. HDN Loom
5. Needle Loom
6. Lamination/Liner
7. Q/A Sample
8. FIBC
9. Store

Flexituff International Limited is a private limited company having its manufacturing facility at SEZ, Pithampur. It is the largest Manufacturing facility of PP Woven Sack in the world. Certifications attained by FLEXITUFF

ISO- 9001:2008 (For the manufacturing facility)
ISO- 14000 (For the Environment)
ISO- 9000 (Quality)
ISO- 22000 (Fabric)

HRD

The HRD department here takes care of a lot of activities-
• Recruiting new staff
• Appraisal/Salary/ Incentive/ performance Appraisal
• Preparing Daily Attendance
• Preparing/ Disbursing Salary
• Preparing a change in the process/ machine.
• Motivating employees and so on.

Products

The products manufactured by Flexituff International Limited are as follows-

FIBCs (coated/uncoated)

Form Stable Baffle Bags

Form Fitted Liner Bags
Glued Liner bags
Conductive Type C Bags
Dissipative Type D Bags
Type C +D Bags
Sling Bags
Drum Bags
Asbestos bags
Container Liner Bags
Food Grade Bags
Tunnel Lift Bags
Builder Bags
PP / Paper Sandwich Bags
Sand Bags
BOPP Printed Bags
Garden Waste Bags
Carry Bags

1. Tape Plant

There are 5 tape plants in the SEZ Unit. The production capacity of which are as follows- Capacity shown is of one shift (8 Hrs.)

1. 2600 Kg. of Tape
2. 2300 Kg. of Tape
3. 1600 Kg. of Tape
4. 1000 Kg. of Tape
5. 3500 Kg. of Tape

Process-Flow Diagram- Tape Plant

The raw materials are mixed in the hopper/ mixer machine (the proportion depending upon the quality of bag as required by the client) Then they are passed through a barrel where the mixed material is then heated to melt form this is followed by the Screen changer machine. This screen changer machine then separates the impurities through a filter. The melted material is here converted into a very thin layer, which is required to cool at 38(C, which is done by passing the film by a tank of cold water. This film is then passed through the Tape Extruder machine, which cuts the film into the required segments. This film is now passed through the cutter, which again cuts the film into the required tape as required by the client this tape passes through 1st Godet also known as the rollers. These rollers elongate the tape, which is now passed through the hot oven to provide the tape the required properties as required in the tape at 156(C. The tape coming out of the hot oven is passed though the 2nd and 3rd Godet and they are further cooled in air to 40(C and finally they are collected at the Bobbins as a roll.

Raw Materials include-
CaCo3 (Calcium Carbonate) this provides the stretching quality of the tape. LDPE/ HDPE- this material provides the softness in the tape. LDPE (Low Density Polyethylene)- Used when low strength bag is required HDPE (High Density Polyethylene)- Used when high strength bag is required. UV (Ultra-Violet)- Added to protect the bag from the harmful UV rays of the sun. The UV rays when exposed for a prolong time deteorates the strength of the bag. PPA- Polypropylene Additive-

The composition of these above materials differs from product to product as per the requirements of the customer.

Tape terminology-

Denier

Strength
Width of the tape
Spacer Size
Stretching Ratio
Annealing Ratio
Bobbin Size

2. Multifilament Tape Plant
It is only tape plant that is used to get twisted tape in the facility. The twisted tape provides strength to the bags as they are used in stitching and hamming of the bags.

Process-Flow Diagram- Multi-Filament Tape Plant.

1. Mixer: The raw...
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