Mahundra

Only available on StudyMode
  • Download(s) : 91
  • Published : February 25, 2013
Open Document
Text Preview
Mahindra & Mahindra Ltd. (Automotive Division)
Nashik
Unit Profile
1.1 About M & M
Mahindra & Mahindra, automotive division is in the business of manufacturing Utility vehicles, SUV‘s and LCV’s. Manufacturing plants are located at Mumbai, Nashik and Igatpuri in Maharashtra, Haridwar in Uttarakhand & Zaheerabad in Andhra Pradesh.

M&M is leader in U V segment and has Indian market share of over 50 percent. The company’s automotive division also exports its products to several countries in Africa, Asia, European and Latin American countries.

1.2 About M & M Nashik Unit
Nashik unit manufactures Scorpio, Bolero, Logan (in JV with RENAULT FRANCE launched in May -07) and spares for these vehicles.
M&M’s R&D centre, where new product design activities carried out, is also located at Nashik. The total sales turnover of the Nashik unit is around Rs. 2655 Crores.
M&M Nashik plant received Quality system certificate ISO TS 16949 in the year 2003 & EMS certification ISO 14001 in the year 2004. Plant has also received OHSAS’s Safety certificate ISO 18001:1999 in Feb -07.

Scorpio is declared “Car of the year” by CNBC Auto Car, BBC wheels and business standard motoring in the year 2003. 2.0 Plant Layout & Process Flow M & M Nashik unit is scattered over 2 sq km area. Following is the process flow diagram Suppliers, UV, Scorpio & Logan Supply module

UV Body Shop Logan Body Shop
Press Shop
Scorpio Body Shop
Paint Shops
Bolero TCF Scorpio TCF
Logan TCF
Customers
3.0 Production, Energy Consumption & Specific Energy
Consumption (SEC)
Description Unit FY 04-05 FY 05-06 FY 06-07
Electrical Energy kWh/Eq. Vehicle 387 346 316
Thermal Energy M KCal/Eq. Vehicle 0.44 0.35 0.32
Total Energy Bill Rs. Lakhs 1921 2061 2566
Energy as % of Total cost of
Manufacturing
% 9.18% 9.74% 9.5% 3.1 Production
Product Parameter FY 04-05 FY 05-06 FY 06-07
Plant Capacity (Nos.) 31660 43318 65477
Eq. Vehicles Produced
(Nos.)
34066 42712 60192
Scorpio
Capacity Utilisation (%) 107% 99% 92%
Plant Capacity (Nos.) 38427 51321 51910
Eq. Vehicles Produced
(Nos.)
47952 52830 53531
Bolero
Capacity Utilisation (%) 125% 103% 103%
Plant Capacity (Nos.) N.A. N.A. 1976
Eq. Vehicles Produced
(Nos.)
N.A. N.A. 0
Logan
Capacity Utilisation (%) N.A. N.A. N.A.
Based on market requirement, overall production of equivalent vehicles have increased over FY 04-05
Eq. Vehicles Produced
82018
113723
95709
0
30000
60000
90000
120000
FY 04-05 FY 05-06 FY 06-07
Eq. Vehicles
38.6%
17% 3.2 Energy Consumption
Following are major energy consumption areas/ sections of the plant: MQS Durr Paint
shop
20.78%
Compressors
14.71%
Total R&D
6.69%
Others
14.01%
Scorpio Body
Shop + Lighting
8.35%
New Paint Shop 35.46%
Annual electricity and LPG consumption for last three year is as follows Annual Energy Consumption
Electrical* Thermal (LPG)
Year
(FY)
Lakhs kWh Rs Lakhs Tons Rs Lakhs
FY 04-05 352.9 1165.2 3133.88 755.8
FY 05-06 364.1 1359.7 2805.10 701.2
FY 06-07 414.6 1636.6 3112.54 929.4
* Including DG Generation
Around 25% of the electricity consumption of the FY 06 - 07 is met by clean energy i.e. wind energy. Following table indicates % of year wise electricity substitution by wind energy and subsequent monetary savings due to tariff difference: Year Wind Energy Consumed

( Lakhs kWh)
Annual Savings
(Rs. Lakhs)
% of Total
Electricity
FY 04-05 119.8 124.8 33.9%
FY 05-06 103.5 122.0 28.4%
FY 06-07 104.5 169.1 25.1%
3.3 Specific Energy Consumption (SEC)
Specific Energy Consumption (SEC) Electrical
387
346 316
0
100
200
300
400
500
FY 04-05 FY 05-06 FY 06-07
kWh/ Eq ehicle
18.4%
10.6%
Thermal Energy Consumption
0.44
0.32
0.35
0.00
0.25
0.50
FY 04-05 FY 05-06 FY 06-07
M Kcal/ Eq Vehicle
20.5%
27.3%There is a reduction in specific energy consumption (kWh / Eq. Vehicle & M Kcal/ he specific water consumption due to water...
tracking img