# exercise calculation estimating printing

Topics: Printing, Lithography, CMYK color model Pages: 5 (590 words) Published: November 9, 2013
﻿Printing Estimating - PRT 568 / PDT 556
Exercise – Paper Calculation for Sheet Fed Offset

a. Find the paper cost if the customer needs 55,000 copies of 145mm x 205mm flyers, printed on 100gsm simili paper, 25” x 35.5” – RM100 per ream. Add 2% for the paper wastage.

b. Find the paper cost if the customer needs 200,000 copies of 6” x 6” folding boxes, printed on 350gsm Grey back Art Card. The cost of board is RM115 per packet (100’s) and stock available is 20” x 28”. Add 2% for the wastage.

c. What is the total quantity of paper needed to print 35,750 copies of poster size 508 x 762 mm. The available paper stock in the store is 25” x 35.5”. Add 3% for wastage.

d. What is the total quantity of paper needed to print 145,090 copies of Folder size 381 x 508 mm. The available paper stock in the store is 31” x 43””. Add 2% for the wastage.

e. How many pieces of stock 5” x 8“ may be cut out of a parent size, 25” x 35 ½ “?

f. How many 14” x 18” sheets may be cut out of a 31” x 43” basic sheet?

g. How many 5.5” x 5.5” sheets may be cut out of a 17” x 22” basic sheet?

h. Self-cover manual books, size A4 and number of page are 160 pages. The quantity order is 36,897 copies. Calculate the number of reams required for the job and stock cost. (Available stock size is 25” X 37” – Simili 80gsm, RM85 per ream) Add 3% for the wastage.

i. To print weekly magazine (4 issues per month), size A4 and number of page are 128 pages (text). The quantity order is 45,500 copies per issue. Calculate the no of ream required for one month consumption? Available stock size is 25” X 37”, (will produce 16 pages A4). Add 3% for the wastage.

a. 11 ¾ ” x 16 ½ ”, grammage of 157 g/m² Matt Art Coated b. 25” x 35.5”, grammage of 100 g/m² Woodfree Paper
c. SRA1 , grammage of 90 g/m² Glossy Art Coated
d. RA1, grammage of 128 g/m² Glossy Art Coated
e. 31” x 43”, grammage of 85 g/m² Matt Art Coated

d.Determine the number and cost of plate required for 68,500 copies of Annual Report 128-page (cover and text used same stock), size A4 portrait, printed four-color process. The life span of plate is 50,000 impressions. The price of plate is RM 40.00 per piece. Assume a B1 four colour press (720 x 1020mm) capable of printing 8pp to view will be used (16-page per section).

By using a SPANKS formula, calculate quantity and cost of ink according to a job given below:

A pamphlets consists of halftone and text, both sides printing. The size of the job is 297mm x 420mm printed in four color process on glossy art paper 130gsm. Quantity order for this job is 51,350 copies and to be printed by offset litho. (15 marks)

Note : Please use Table 1 & 2, in solving the problem above. [No. 5 (b)]

S x P x A x N x K x S (G) =WT of ink required
F

The Code

S = Stock
Art and Good coated
Imit Art and Cheaper
Coated
Super Cal, Offset, Cream
Wove, Bond
MF Ptg
Carton
Smooth Cartridge
News, MG Litho
Magazine Offset
Antique
Rough Cartridges, Cover, etc.

P = Printing Process
Letterpress
Direct Litho
Offset

A = Area of Forme regardless of whether it is solid or not

1.0

1.2

1.3
1.4
2.0
1.6

1.8
2.0
2.2

1.0
1.0
0.5

N = Number of sides to be printed

K = Kind of forme
Solids
Reverse Lettering
Heavy Plate
Catalogue with illustrations
Heavy Type
Light Type

SG = Specific Gravity of ink
calculated whenever possible on from guides below:
Black
B Blue, Tint Bases
Trans Yellow
Red, Blue, Green organic
Colours
Chrome Greens
Chrome Yellows
Cover White

1.0
0.7
0.4
0.3
0.2
0.15

1.0
1.2
1.3

1.4
1.7
1.8
2.0

Table 1 : Spanks Formula

Yellow
Magenta
Cyan
Black

RM 27.00

RM 23.00

RM 25.00

RM 20.00

Table 2 : Price of Process inks