Bottlenecks in Process

Topics: Theory of Constraints, Better, Bottleneck Pages: 2 (600 words) Published: January 23, 2011

There are series of tasks needs to be completed for successful execution of the process. The slowest task in the successive steps of operation determines the capacity of process. As the neck of the bottle lessens the speed of flow in bottle, the slowest task in the process in called the bottleneck as it impedes the efficiency of operational activities through highest throughput rate or longest cycle time. Identification of bottleneck is necessary for correct analysis of process capacity, which can help in improving the overall performance of operational activities (NetMBA, n.d.). Laundry is one of the tasks in the home that takes more time, because require a process to have it done.

Cycle time is defined as time required for the completing the identified task if it is repeated. So, Pareto chart reflects that the main bottleneck in the process of laundry is sorting operation. The Sorting process has largest cycle time in the mechanical operation of the laundry except the automatic process of washing and drying operations, which has least scope of improvement without changing the equipment. The whole process can be in equilibrium if each activity consumes equal time. But this happens rarely.

Bottleneck is important area of concern, which helps in taking necessary measures to improve the overall process. We can apply the five focusing steps to improve the performance of the system.
The application of 5 focusing steps in theory of constraints. Five focusing steps are laundry preparation is defined as follows: 0. Goal of the System – In the process of laundry, the goal of the system is to wash and dry the cloths in minimum time. 1. Identification of the constraint – The pre-sorting of cloths using quick sorter is critical factor in reducing the sorting time in Laundry Process. 2. Exploitation of the constraint – The overall output of the laundry preparation depends on the output of the constraint. If sorting process is taking too much time to...
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